Multi-Lens LED Illumination Module for Adaptive Light Distribution

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Solution Overview

Problem

Conventional LED-based illumination devices typically have a single fixed illumination distribution pattern, limiting their adaptability and effectiveness in various applications.

Innovation Solution

The illumination device incorporates multiple optical modules, including interleaved first and second lenses or reflective plates, and a control system that allows for adjustable light distribution patterns by controlling current through light emitting diodes based on environmental illumination intensity, enabling multiple predetermined illumination patterns.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If a single illumination distribution pattern is used, then the device structure is simple, but the adaptability to different applications is limited

Engineering Contradiction:
Improveillumination distribution adaptabilityVSAvoidoptical module structure
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The optical module is segmented into multiple independent lens groups (first lens group and second lens group), each capable of producing different illumination distribution patterns. This segmentation allows the system to achieve multiple illumination patterns without requiring a completely different optical design for each pattern, thus improving adaptability while controlling complexity.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent implements dynamic switching between different illumination distribution patterns by controlling which lens group is active. The system can dynamically adjust the illumination pattern by selecting different lens groups based on environmental conditions or application requirements, transforming a static single-pattern system into a dynamic multi-pattern system.

Inventive Principle:
Principle #15Dynamics

2Adaptability or versatility

If multiple optical modules are added to achieve multiple illumination patterns, then the adaptability is improved, but the device complexity increases

Engineering Contradiction:
Improveillumination pattern varietyVSAvoidoptical component arrangement
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

Multiple lens groups are merged into a single integrated optical module structure. The first lens group and second lens group are combined within the same housing and share common mounting structures, allowing the system to achieve multiple illumination patterns while avoiding the complexity of separate optical modules for each pattern.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The optical module is designed with universal functionality by incorporating multiple lens groups that can each serve different illumination purposes. The same physical space and mounting structure support multiple lens groups, allowing the system to perform multiple illumination functions without proportionally increasing overall device complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Reliability

If fixed illumination distribution is used, then the manufacturing is simple, but the effectiveness in various applications is reduced

Engineering Contradiction:
Improveillumination effectivenessVSAvoidoptical module assembly
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The optical module is divided into separable lens groups that can be independently manufactured and then assembled. This segmentation allows each lens group to be optimized for specific illumination patterns while maintaining relatively simple individual manufacturing processes, and the assembly process is simplified by using standardized mounting interfaces.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution allows for flexible and customizable illumination distribution, enhancing the adaptability and effectiveness of LED-based illumination devices by providing multiple illumination patterns that can be tailored to specific requirements.

Implementation Method 1

a plurality of light emitting elements 112 and an optical module 113. The light emitting elements 112 are light emitting diodes

Methodology Applied
Scientific EffectLight Emitting Diode: Light Emitting Diode

Implementation Method 2

The optical module 113 includes a plurality of optical component modules 114, each including a first lens 1141 and a second lens 1142

Methodology Applied
Scientific EffectRefraction: Refraction

Implementation Method 3

The first reflective plate 3141 includes an inner surface 3141a configured for reflecting light generated by a corresponding light emitting element 312

Methodology Applied
Scientific EffectReflection: Reflection

Data Source

PatentUS8246200B2Illumination device
Publication Date: 2012.08.21 SIGNIFY HOLDING BV
  • US8246200B2 patent drawing
  • US8246200B2 patent drawing
  • US8246200B2 patent drawing

AI summary

An illumination device includes a light source module consisting of a substrate and a plurality of light emitting elements on the substrate in an array and an optical module array consisting of a plurality of optical modules covering the light emitting elements. Each optical module includes a first optical component and a second optical component. A first illumination distribution pattern is generated by light from the light emitting elements and modulated by the first optical components. A second illumination distribution pattern is generated by light from the light emitting elements and modulated by the second optical components. An illumination distribution pattern of the illumination device is superposition of the first illumination distribution pattern and the second illumination distribution pattern.