LED Thermal Protection Using NTC Thermistor Feedback

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Solution Overview

Problem

Conventional techniques for protecting LED devices at high temperatures are inadequate, as they struggle with accurate temperature detection, leading to potential overheating and damage, due to inefficiencies in heat management and light emission degradation.

Innovation Solution

The use of a negative temperature coefficient (NTC) thermistor positioned away from the LED device to detect temperature and adjust electrical current, either passively by sharing the current load or actively through a feedback loop with an operational amplifier, to maintain stable light output and prevent overheating.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If conventional temperature detection techniques are used for LED devices, then the device structure remains simple, but temperature detection accuracy deteriorates leading to inadequate thermal protection

Engineering Contradiction:
Improvetemperature detection accuracyVSAvoidthermal protection structure complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent introduces a thermistor as an intermediary component that indirectly measures LED temperature. Instead of placing a sensor directly on the LED die, the thermistor is positioned on the PCB near the LED to detect temperature changes in the surrounding environment, which correlates with LED junction temperature. This intermediary approach achieves accurate temperature detection without requiring direct contact with the LED, thus maintaining structural simplicity while improving measurement accuracy.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Use of energy by moving object

If LED devices operate at high temperature, then light emission efficiency decreases, but heat generation increases causing thermal damage

Engineering Contradiction:
Improvelight emission efficiencyVSAvoidthermal damage
Core Design Contradiction:
Use of energy by moving objectVSObject-affected harmful factors

Solution Approach 1:

The patent implements a feedback mechanism where the thermistor continuously monitors temperature and the system automatically adjusts the LED driving current based on detected temperature levels. When the thermistor detects elevated temperatures indicating reduced light emission efficiency, the feedback circuit reduces the driving current to prevent further heat generation and potential thermal damage. This closed-loop feedback system dynamically balances light emission efficiency with thermal protection.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The patent applies preliminary anti-action by proactively reducing LED driving current before critical thermal damage occurs. The thermistor detects temperature trends early, and the feedback mechanism preemptively adjusts current levels to prevent the LED from entering a dangerous thermal state. This preventive approach counteracts the harmful thermal effects before they can cause irreversible damage to the LED device.

Inventive Principle:
Principle #9Preliminary anti-action

3Duration of action of stationary object

If thermal management techniques are implemented to enhance heat dissipation, then LED lifetime is extended, but device complexity and manufacturing difficulty increase

Engineering Contradiction:
ImproveLED lifetimeVSAvoidmanufacturing simplicity
Core Design Contradiction:
Duration of action of stationary objectVSEase of manufacture

Solution Approach 1:

The patent employs self-service thermal management where the thermistor and feedback circuit automatically regulate LED operating conditions without external intervention. The system self-monitors temperature through the thermistor and self-adjusts driving current through the feedback mechanism, eliminating the need for complex external thermal management hardware or manual intervention. This self-regulating approach extends LED lifetime while maintaining manufacturing simplicity by using basic electronic components that are easy to integrate into existing LED driver circuits.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach effectively reduces the temperature of the LED device, stabilizes light emission, and prevents damage by accurately monitoring and controlling the temperature, enhancing the reliability and lifespan of the LED device.

Implementation Method 1

detecting a temperature of the LED die using a negative temperature coefficient (NTC) thermistor

Methodology Applied
Scientific EffectNegative temperature coefficient (NTC): Thermistor

Implementation Method 2

The NTC thermistor is thermally and electrically coupled to the LED device through a thermally conductive layer of the substrate

Methodology Applied
Scientific EffectThermal conduction: Conduction (thermal)

Data Source

PatentUS9293447B2LED thermal protection structures
Publication Date: 2016.03.22 ENNOSTAR CORP
  • US9293447B2 patent drawing
  • US9293447B2 patent drawing
  • US9293447B2 patent drawing

AI summary

The present disclosure discloses an apparatus for thermally protecting an LED device. The apparatus includes a substrate. A light-emitting device disposed on a first region of the substrate. The apparatus includes a thermistor disposed on a second region of the substrate. The second region is substantially spaced apart from the first region. The thermistor is thermally and electrically coupled to the light-emitting device. The present disclosure also discloses a method of thermally protecting an LED device. The method includes providing a substrate having a light-emitting diode (LED) die disposed thereon. The method includes detecting a temperature of the LED die using a negative temperature coefficient (NTC) thermistor. The NTC thermistor is positioned on a region of the substrate substantially away from the LED die. The method includes adjusting an electrical current of the LED die in response to the detecting.