LED Optical Cavity With Embedded Nanostructure for Forward Light Extraction

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Solution Overview

Problem

Conventional LEDs face limitations in efficiently extracting and directing light due to their structure, which can lead to reduced internal quantum efficiency and the need for bulky optics.

Innovation Solution

The light emitting active region of the semiconductor diode structure is placed within an optical cavity defined by a nanostructured layer embedded within the semiconductor diode structure on one side and a reflector on the opposite side, enhancing light extraction and directionality.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If conventional LED structure is used, then manufacturing is simpler, but light extraction efficiency is reduced

Engineering Contradiction:
Improvemanufacturing simplicityVSAvoidlight extraction efficiency
Core Design Contradiction:
Ease of manufactureVSProductivity

Solution Approach 1:

The patent changes the optical parameters of the LED by embedding a nanostructured layer that modifies the refractive index distribution and optical path within the device. This nanostructured layer creates specific optical cavities that enhance light extraction efficiency by controlling how light propagates and exits the LED, thereby resolving the contradiction between manufacturing simplicity and light extraction efficiency.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent employs a composite structure combining conventional semiconductor LED materials with an embedded nanostructured layer. This composite approach integrates the optical enhancement benefits of nanostructures into the existing LED architecture, improving light extraction efficiency while maintaining compatibility with conventional manufacturing processes.

Inventive Principle:
Principle #40Composite materials

2Device complexity

If conventional LED structure is used, then device structure is simpler, but directionality of emitted light is reduced

Engineering Contradiction:
Improvestructural complexityVSAvoidlight directionality
Core Design Contradiction:
Device complexityVSEase of operation

Solution Approach 1:

The embedded nanostructured layer introduces specific optical parameters and cavity configurations that control the directionality of emitted light. By adjusting the nanostructure geometry, spacing, and optical properties, the patent achieves preferential forward emission without requiring complex external optical components, thus improving directionality while maintaining relatively simple device structure.

Inventive Principle:
Principle #35Parameter changes

3Productivity

If conventional LED structure is used, then internal quantum efficiency is lower, but without need for complex optical cavities

Engineering Contradiction:
Improveinternal quantum efficiencyVSAvoidoptical cavity structure
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The patent embeds the nanostructured layer within the existing LED structure, nesting the optical cavity formation inside the semiconductor device layers. This nested approach allows the optical cavity to be integrated into the LED manufacturing process rather than added as a separate external component, thereby improving internal quantum efficiency through enhanced light management while minimizing additional structural complexity.

Inventive Principle:
Principle #7Nested doll (Nesting)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration improves internal quantum efficiency, reduces the need for bulky optics, and increases emitter brightness by preferentially emitting light in a forward direction, allowing for more controlled and efficient light distribution.

Implementation Method 1

the light emitting active region of the semiconductor diode structure is located within an optical cavity defined by a nanostructured layer embedded within the semiconductor diode structure on one side of the active region and a reflector located on the opposite side of the active region from the embedded nanostructured layer

Methodology Applied
Scientific EffectOptical cavity: Resonance

Implementation Method 2

a reflector located on the opposite side of the active region from the embedded nanostructured layer

Methodology Applied
Scientific EffectReflection: Reflection

Data Source

PatentUS11942571B2LED with active region disposed within an optical cavity defined by an embedded nanostructured layer and a reflector
Publication Date: 2024.03.26 LUMILEDS SINGAPORE PTE LTD
  • US11942571B2 patent drawing
  • US11942571B2 patent drawing
  • US11942571B2 patent drawing

AI summary

This specification discloses LEDs in which the light emitting active region of the semiconductor diode structure is located within an optical cavity defined by a nanostructured layer embedded within the semiconductor diode structure on one side of the active region and a reflector located on the opposite side of the active region from the embedded nanostructured layer. The reflector may, for example, be a conventional specular reflector disposed on or adjacent to a surface of the semiconductor diode structure. Alternatively, the reflector may or comprise a nanostructured layer. The reflector may comprise a nanostructured layer and a specular reflector, with the nanostructured layer disposed adjacent to the specular reflector between the specular reflector and the active region.