Light Emitting Device Package Bonding Pad Structure

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Solution Overview

Problem

Current semiconductor device packages face challenges in improving light extraction efficiency, electrical properties, and manufacturing costs, while also experiencing re-melting phenomena during re-bonding processes, which affect the reliability and stability of the bonding region.

Innovation Solution

The design incorporates a bonding pad structure with contact and non-contact regions on a through hole, utilizing intermetallic compound layers with specific compositions and layer configurations to enhance bonding strength and prevent re-melting, allowing for stable bonding at low temperatures and improved manufacturing efficiency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional bonding structures are used, then manufacturing is simpler, but re-melting phenomena occur during re-bonding processes affecting reliability

Engineering Contradiction:
Improvebonding region stabilityVSAvoidbonding pad structure
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The bonding pad is segmented into contact regions and non-contact regions, allowing the contact regions to provide stable electrical connection while non-contact regions prevent re-melting during re-bonding processes. This segmentation resolves the contradiction by dividing the bonding pad functionality into distinct zones that address both reliability and process stability concerns.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different regions of the bonding pad are given different properties: contact regions have properties optimized for electrical connection and bonding strength, while non-contact regions have properties that prevent re-melting. This local differentiation allows the structure to simultaneously achieve high reliability and prevent defects during manufacturing.

Inventive Principle:
Principle #3Local quality

2Illumination intensity

If light extraction efficiency is improved through structural modifications, then optical performance increases, but manufacturing complexity increases

Engineering Contradiction:
Improvelight extraction efficiencyVSAvoidpackage structure
Core Design Contradiction:
Illumination intensityVSDevice complexity

Solution Approach 1:

The bonding pad structure serves multiple functions simultaneously: it provides electrical connection, mechanical bonding, and light extraction enhancement. By integrating these functions into a single structure with contact and non-contact regions, the design improves light extraction efficiency without proportionally increasing manufacturing complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Strength

If bonding strength is enhanced through intermetallic compound layers, then electrical properties improve, but manufacturing precision requirements increase

Engineering Contradiction:
Improvebonding strengthVSAvoidlayer configuration precision
Core Design Contradiction:
StrengthVSManufacturing precision

Solution Approach 1:

Intermetallic compound layers are formed in advance during the bonding process, creating strong electrical connections before final package assembly. This preliminary formation of bonding layers ensures strong electrical properties while allowing subsequent manufacturing steps to focus on assembly rather than precise layer formation.

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enhances light extraction efficiency, electrical properties, and manufacturing yield, while preventing re-melting phenomena, thereby improving the reliability and stability of the semiconductor device package.

Implementation Method 1

utilizing intermetallic compound layers with specific compositions and layer configurations to enhance bonding strength

Methodology Applied
Scientific EffectDiffusion bonding: Diffusion Welding

Implementation Method 2

preventing re-melting phenomena during re-bonding processes, which affect the reliability and stability of the bonding region

Methodology Applied
Scientific EffectThermal resistance: Heat Sink

Data Source

PatentUS10600945B2Light emitting device and light emitting device package
Publication Date: 2020.03.24 SUZHOU LEKIN SEMICON CO LTD
  • US10600945B2 patent drawing
  • US10600945B2 patent drawing
  • US10600945B2 patent drawing

AI summary

The light emitting device package disclosed in the embodiment includes: first and second frames having first and second through holes; a body disposed between the first and second frames; a light emitting device including a first bonding pad and a second bonding pad; and a conductive part in the first and second through holes. wherein at least one of the first and second bonding pads faces the first and second frames and overlaps with the first and second through holes and includes a contact region contacting the conductive part and a first non-contact non-contacting the conducive part.