LED Package Structure for Lateral Light Diffusion in Thin Backlights
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Solution Overview
Problem
Existing light emitting devices for backlight applications face challenges in efficiently diffusing light laterally while maintaining a reduced thickness, which affects in-plane luminance uniformity and requires a larger number of light sources, increasing weight and cost.
Innovation Solution
The proposed LED package incorporates a light source, a light transmissive member, and a light reflecting layer, with a unique light transmissive cover member that refracts light to disperse it laterally, reducing device thickness and enhancing luminance uniformity by allowing light to exit mainly from lateral faces, thereby reducing the number of required light sources.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Productivity
If a light transmissive member with refractive structure is added to diffuse light laterally, then light diffusion efficiency is improved, but device thickness increases
Solution Approach 1:
The patent embeds the light transmissive member directly within the resin package structure, nesting it between the light emitting element and the external environment. This integration allows the light diffusion function to be achieved without adding external thickness, as the member is incorporated into the existing package volume rather than being added as a separate layer.
Solution Approach 2:
The patent utilizes the lateral dimension within the resin package to achieve light diffusion. By positioning the light transmissive member to refract and diffuse light in the lateral direction rather than requiring additional vertical thickness, the solution transforms the problem from a vertical thickness issue to a lateral light path management issue, effectively using another dimension to resolve the contradiction.
2Illumination intensity
If more light sources are used to improve in-plane luminance uniformity, then luminance uniformity is improved, but device weight increases
Solution Approach 1:
The patent extracts the light diffusion function from the light sources themselves and assigns it to a dedicated light transmissive member. Instead of relying on multiple light sources to achieve uniformity, the solution separates the illumination function (performed by single or few light sources) from the light distribution function (performed by the refractive light transmissive member), thereby reducing the number of light sources needed and decreasing device weight.
Solution Approach 2:
The light transmissive member acts as an intermediary between the light sources and the final light output. It receives light from the light emitting element and actively manages its distribution through refraction and diffusion, creating uniform lateral light emission. This intermediary structure allows a single light source to achieve uniformity that would otherwise require multiple sources, reducing overall device weight.
3Productivity
If light is allowed to exit mainly from lateral faces, then light diffusion in lateral direction is improved, but device complexity increases
Solution Approach 1:
The resin package structure serves multiple functions simultaneously: it provides mechanical support for the light emitting element, acts as a protective enclosure, and incorporates the light transmissive member to manage light diffusion. This multi-functionality eliminates the need for separate dedicated components for each function, achieving lateral light diffusion without proportionally increasing device complexity.
Solution Approach 2:
The patent merges the light diffusion function with the existing resin package structure by integrating the light transmissive member into the package. Rather than adding a separate complex diffusion mechanism, the solution combines the structural package with the optical diffusion function, achieving lateral light exit while minimizing additional structural complexity.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
This configuration efficiently diffuses light laterally, improves in-plane luminance uniformity, and reduces the thickness of the light emitting device, leading to a lighter and more cost-effective surface emitting device for backlight applications.
Implementation Method 1
a light transmissive cover member that refracts light to disperse it laterally
Implementation Method 2
a light reflecting layer... disposed on or above the light transmissive member at least on an upper side along an optical axis of the light emitting element
Data Source
AI summary
An LED package includes a light source, a light transmissive member, and a light reflecting layer. The light source includes a resin package, a light emitting element and a wavelength conversion material. The resin package includes first and second leads and a resin member. The resin package defines a recess having a bottom face defined by portions of the first and second leads, and a portion of the resin member, and a lateral wall defined by a portion of the resin member. The light emitting element is disposed on or above the bottom face in the recess. The wavelength conversion material is disposed in the recess. The light transmissive member is disposed on or above the light source. The light reflecting layer is disposed on or above the light transmissive member at least on an upper side along an optical axis of the light emitting element.


