LED Package Integrating Wire-Grid Polarizer

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Solution Overview

Problem

Conventional polarization conversion systems (PCS) used in optical systems to convert non-polarized light to polarized light are bulky, making it difficult to reduce the volume of the optical system.

Innovation Solution

An LED package is designed with a substrate, an LED chip, a polarizer, and a supporter, where the polarizer is integrated using the supporter to support it, enabling the LED package to provide polarized light while maintaining a small volume, utilizing a wire-grid polarizer with a transparent substrate and metal wires arranged perpendicular to each other, and a fluorescent layer to enhance light efficiency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Illumination intensity

If a conventional polarization conversion system (PCS) is used to convert non-polarized light to polarized light, then the optical system can provide polarized light, but the volume of the optical system becomes large

Engineering Contradiction:
Improvepolarized light outputVSAvoidoptical system volume
Core Design Contradiction:
Illumination intensityVSVolume of moving object

Solution Approach 1:

The patent combines the polarizer directly with the LED chip packaging structure, integrating the polarization conversion function into the existing LED package rather than using a separate conventional PCS. This merging of functions reduces the overall optical system volume while maintaining polarized light output capability

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The patent uses a wire-grid polarizer structure where metal wires are arranged in a specific dimensional pattern (grid configuration) to achieve polarization conversion in a compact form factor. This dimensional arrangement of the polarizing elements enables efficient polarization without requiring the bulkier conventional PCS architecture

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The LED package achieves high light efficiency by recycling light, with 73%-83% of emitted light becoming polarized, and reduces the volume of the optical system compared to conventional PCS, while being robust and operable at high temperatures.

Implementation Method 1

The polarizer is disposed above the LED chip... the LED package can provide a polarized light

Methodology Applied
Scientific EffectPolarization: Polarisation

Implementation Method 2

utilizing a wire-grid polarizer with a transparent substrate and metal wires arranged perpendicular to each other, and a fluorescent layer to enhance light efficiency

Methodology Applied
Scientific EffectFluorescence: Fluorescence

Data Source

PatentUS8552439B2Light-emitting diode package
Publication Date: 2013.10.08 HIMAX DISPLAY INC
  • US8552439B2 patent drawing
  • US8552439B2 patent drawing
  • US8552439B2 patent drawing

AI summary

A light-emitting diode (LED) package including a substrate, an LED chip, a polarizer, and a supporter is provided. The LED chip is disposed on the substrate. The polarizer is disposed above the LED chip. The supporter is disposed on the substrate for supporting the polarizer.