Side-Emitting LED Panel Lamp Integral Assembly

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Solution Overview

Problem

Existing side-emitting LED panel lamps require secondary processing to match the driving power supply, leading to potential damage and material waste due to mismatched components.

Innovation Solution

A side-emitting LED panel lamp design that integrates a frame, light-emitting element, driving power supply, backboard, pressing bar, light guide plate, and diffusion plate, allowing direct connection to a mains power supply with the driving power supply electrically connected to the light-emitting element and covered by the pressing bar for integral assembly.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If secondary processing is performed to match the driving power supply, then the lamp can operate normally, but it leads to burn-in and damage to the device

Engineering Contradiction:
Improvelamp operation reliabilityVSAvoidburn-in damage
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The driving power supply is pre-installed and fixed in position within the lamp housing before the lamp is delivered to the customer. This preliminary action eliminates the need for secondary processing and matching at the user's end, preventing burn-in damage while ensuring reliable operation from the start.

Inventive Principle:
Principle #10Preliminary action

2Reliability

If secondary processing is performed to match the driving power supply, then the lamp can operate normally, but it wastes materials and time

Engineering Contradiction:
Improvelamp operation reliabilityVSAvoidprocessing time
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The driving power supply is pre-installed and fixed in position within the lamp housing before the lamp is delivered to the customer. This preliminary action eliminates the need for secondary processing and matching at the user's end, preventing burn-in damage while ensuring reliable operation from the start.

Inventive Principle:
Principle #10Preliminary action

3Ease of manufacture

If the driving power supply is not matched with the lamp during processing, then secondary processing is avoided, but it causes damage to the device

Engineering Contradiction:
Improveassembly simplicityVSAvoiddevice functionality
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The driving power supply is pre-installed and fixed in position within the lamp housing before the lamp is delivered to the customer. This preliminary action eliminates the need for secondary processing and matching at the user's end, preventing burn-in damage while ensuring reliable operation from the start.

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables direct connection to a mains power supply, preventing damage from component mismatches and simplifying user operation by ensuring all components are securely assembled.

Implementation Method 1

a light guide plate, and a diffusion plate... the light guide plate is disposed on a lower surface of the backboard; the light guide plate is flush with the light-emitting element

Methodology Applied
Scientific EffectLight refraction: Refraction

Implementation Method 2

the light guide plate is disposed on a lower surface of the backboard; the light guide plate is flush with the light-emitting element

Methodology Applied
Scientific EffectTotal internal reflection: Total Internal Reflection

Implementation Method 3

the diffusion plate is disposed on a lower surface of the light guide plate... a frosted structure or a prism structure is disposed on a surface of the diffusion plate

Methodology Applied
Scientific EffectLight scattering: Scattering

Implementation Method 4

a thermally conductive adhesive layer disposed between the light-emitting element and the second frame strip

Methodology Applied
Scientific EffectThermal conduction: Conduction (thermal)

Data Source

PatentUS11112560B2LED side-luminescence panel lamp
Publication Date: 2021.09.07 LEDLUCKY HLDG COMPANY
  • US11112560B2 patent drawing
  • US11112560B2 patent drawing

AI summary

The present invention discloses a side-emitting LED panel lamp, where the side-emitting LED panel lamp includes a frame, a light-emitting element, a driving power supply, a backboard, a pressing bar, a light guide plate, and a diffusion plate; the light-emitting element, the driving power supply, and the backboard are disposed on a lower surface of the frame; the pressing bar is disposed around the backboard and covers the driving power supply; the driving power supply is electrically connected to the light-emitting element; the light guide plate is disposed on a lower surface of the backboard; the light guide plate is flush with the light-emitting element; and the diffusion plate is disposed on a lower surface of the light guide plate. In the present invention, all the components are integrally assembled. When used, the side-emitting LED panel lamp can be directly connected to a mains power supply, so as to avoid lamp damage caused because the light-emitting element does not match the driving power supply due to secondary adjustment, therefore facilitating a direct operation of a user.