Compact LED Module with Pattern Control Optics for Glare Reduction

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Solution Overview

Problem

There is a need for a controlled lighting source using LEDs that maximizes light utilization, reduces glare and spill, and can be easily mounted and aimed, while providing customizable lighting solutions for various applications.

Innovation Solution

A compact LED light source module with standardized configuration and pattern control optics, which projects an elliptical light pattern that can be customized using multiple modules within aesthetic housings, allowing for precise control of light distribution and reduction of unwanted light.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Use of energy by moving object

If LED light sources are used to reduce energy consumption, then energy efficiency is improved, but light distribution control and glare reduction become more challenging

Engineering Contradiction:
Improveenergy efficiencyVSAvoidlight distribution control
Core Design Contradiction:
Use of energy by moving objectVSEase of operation

Solution Approach 1:

The patent segments the light distribution control by separating the LED light source from the optical control components (lenses, reflectors, baffles). This allows independent optimization of energy efficiency in the LED module while achieving precise light distribution control through the optical components. The modular design enables each segment to be optimized for its specific function.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent introduces optical intermediaries (lenses, reflectors, baffles) between the LED light source and the target area. These intermediary components mediate the light distribution, controlling glare and spill while maintaining the energy efficiency benefits of LED technology. The intermediaries transform the raw LED output into controlled, directional light patterns.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Ease of manufacture

If standardized LED modules are used to simplify installation, then ease of installation is improved, but customization of lighting patterns becomes limited

Engineering Contradiction:
Improveease of installationVSAvoidlighting pattern customization
Core Design Contradiction:
Ease of manufactureVSAdaptability or versatility

Solution Approach 1:

The patent creates a universal LED module design that can be adapted to multiple lighting applications. The standardized module incorporates interchangeable optical components (lenses, reflectors, baffles) that enable the same basic module to achieve different lighting patterns and functions. This multi-functionality allows easy installation while maintaining customization capability.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The patent enables dynamic customization by allowing different optical component configurations to be applied to the standardized LED module. The system can be dynamically adapted to different lighting requirements by changing the optical intermediaries while keeping the core LED module standardized, thus maintaining both ease of installation and adaptability.

Inventive Principle:
Principle #15Dynamics

3Loss of energy

If optical control components are added to reduce glare and spill, then light utilization is improved, but device complexity increases

Engineering Contradiction:
Improvelight utilizationVSAvoidoptical component assembly
Core Design Contradiction:
Loss of energyVSDevice complexity

Solution Approach 1:

The patent merges the optical control components (lenses, reflectors, baffles) into an integrated optical assembly that works with the LED module. This combining approach improves light utilization by coordinating multiple optical elements while managing the overall complexity through integrated design. The merged assembly presents a unified interface for installation and adjustment.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The patent applies local quality optimization by selecting specific optical components (lenses, reflectors, baffles) positioned at particular locations around the LED module based on the desired lighting pattern. Each optical element is strategically placed and configured to address specific local lighting requirements, improving overall light utilization while keeping the complexity localized rather than distributed throughout the entire system.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution provides efficient light utilization, reduces glare and spill, and allows for flexible and customizable lighting designs, enhancing the ability to target specific areas while maintaining an aesthetically pleasing appearance.

Implementation Method 1

An embodiment according to aspects of the invention comprises a compact LED light source

Methodology Applied
Scientific EffectLight Emitting Diode: Light Emitting Diode

Implementation Method 2

configured for controlled distribution of light in a particular pattern

Methodology Applied
Scientific EffectRefraction: Refraction

Implementation Method 3

controlled distribution of light in a particular pattern

Methodology Applied
Scientific EffectReflection: Reflection

Data Source

PatentUS9068707B1Compact LED light source and lighting system
Publication Date: 2015.06.30 MUSCO CORP
  • US9068707B1 patent drawing
  • US9068707B1 patent drawing
  • US9068707B1 patent drawing

AI summary

A method, system and apparatus including a compact LED light source module comprising a base adapted to mount to a surface or in a fixture; one or more LEDs mounted to an LED mounting interface on the base, the LED mounting interface having a pre-designed geometry related to a pre-designed primary orientation of each LED relative the base; a light transmissive cover over the one or more LEDs, the light transmissive cover having the ability, if needed, to further alter or control the light output distribution of the one or more LEDs; to provide a compact LED light source that can be both substantially standardized but can produce a variety of light output distributions.