LED Lighting Units Using Phosphor and Neodymium for Color Saturation

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Solution Overview

Problem

Current LED-based lighting systems face challenges in achieving a color saturation index (CSI) of zero or greater, which is desirable for certain illumination applications to ensure vivid and distinguishable colors, while maintaining white light perception.

Innovation Solution

Incorporating a phosphor coating with a combination of yellow and red phosphors, along with a neodymium oxyfluoride compound in the optical component, to control the refractive index and filter specific wavelengths, thereby achieving a CSI value of zero or greater.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Illumination intensity

If traditional LED combinations with phosphors are used to produce white light, then white light illumination is achieved, but the color saturation index (CSI) value is insufficient

Engineering Contradiction:
Improvewhite light illuminationVSAvoidcolor saturation index (CSI) value
Core Design Contradiction:
Illumination intensityVSManufacturing precision

Solution Approach 1:

The patent changes the spectral parameters of the light emission by using specific phosphor materials (yellow phosphor and red phosphor) with defined emission wavelengths. The yellow phosphor emits at wavelengths of 500-600 nm and the red phosphor emits at 600-700 nm, creating a spectral distribution that achieves CSI ≥ 0 while maintaining white light illumination. This parameter optimization resolves the contradiction by precisely controlling the spectral characteristics of the emitted light.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent employs a composite phosphor system combining yellow phosphor and red phosphor materials with specific emission characteristics. This composite approach creates a spectral power distribution that simultaneously achieves white light illumination and high color saturation index, resolving the contradiction between illumination quality and color saturation precision.

Inventive Principle:
Principle #40Composite materials

2Illumination intensity

If phosphor coating is applied to convert blue LED light to white light, then white light is produced, but color fidelity and saturation are compromised

Engineering Contradiction:
Improvewhite light productionVSAvoidcolor fidelity and saturation
Core Design Contradiction:
Illumination intensityVSManufacturing precision

Solution Approach 1:

The patent applies different phosphor materials to different regions or functional aspects of the light conversion process. The yellow phosphor handles the conversion to yellow light (500-600 nm) while the red phosphor handles the conversion to red light (600-700 nm). This localized functional assignment allows each phosphor to be optimized for its specific wavelength range, thereby maintaining color fidelity and saturation while producing white light.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent optimizes the emission wavelength parameters of the phosphors to achieve precise color control. By selecting phosphors with specific emission bands (yellow: 500-600 nm, red: 600-700 nm) and controlling their relative intensities, the system achieves both white light production and high color saturation index, resolving the contradiction between general white light output and specific color fidelity requirements.

Inventive Principle:
Principle #35Parameter changes

3Manufacturing precision

If neodymium oxyfluoride compound is used to filter wavelengths, then color saturation is enhanced, but device complexity increases

Engineering Contradiction:
Improvecolor saturation indexVSAvoidoptical component composition
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The neodymium oxyfluoride compound acts as an intermediary filtering medium that selectively attenuates specific wavelengths (particularly in the green-cyan region around 500-550 nm) while allowing other wavelengths to pass. This intermediary approach enables precise color saturation control by modifying the spectral distribution through a single compound material, achieving high CSI values without requiring complex multi-component filtering systems.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution enables LED-based lighting units to produce white light with enhanced color saturation, making colors more vivid and distinguishable, and potentially reducing the need for neodymia filtering, thus improving the overall lighting effect.

Implementation Method 1

the yellow phosphor converts at least a portion of the blue light to yield an emission that includes yellow light

Methodology Applied
Scientific EffectPhotoluminescence: Photoluminescence

Implementation Method 2

the red phosphor emits a red light

Methodology Applied
Scientific EffectPhotoluminescence: Photoluminescence

Implementation Method 3

using neodymium-based compounds for improved color filtering and scattering effects

Methodology Applied
Scientific EffectOptical filtering: Filter (optical)

Implementation Method 4

optimizing the ratio of yellow and red phosphors and using neodymium-based compounds for improved color filtering and scattering effects

Methodology Applied
Scientific EffectRefraction: Refraction

Data Source

PatentUS11248750B2LED lighting units, materials, and optical components for white light illumination
Publication Date: 2022.02.15 SAVANT TECHNOLOGIES LLC
  • US11248750B2 patent drawing
  • US11248750B2 patent drawing
  • US11248750B2 patent drawing

AI summary

Materials and optical components formed thereof that are suitable for use in lighting units to obtain or approximate white light illumination, including lighting units that utilize one or more light-emitting diodes (LEDs) as a light source.