Compact LED Phototherapy Panel for Incubator X-Ray Cassette Tray

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Solution Overview

Problem

Current phototherapy systems for infants in incubators or baby warmers are limited by the need for bulky light sources that do not efficiently utilize the available space within the X-ray cassette tray, and they often require direct exposure to blue light, which can have side effects on caregivers.

Innovation Solution

A compact phototherapy panel with a transparent or translucent housing and LED light sources that fit within the X-ray cassette tray, emitting electromagnetic radiation through a transparent or translucent surface to minimize direct exposure and reduce caregiver exposure risks.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Volume of moving object

If traditional phototherapy systems use conventional light sources, then sufficient light intensity for phototherapy can be achieved, but the system becomes bulky and cannot fit in the X-ray cassette tray

Engineering Contradiction:
Improvephototherapy system sizeVSAvoidlight intensity
Core Design Contradiction:
Volume of moving objectVSIllumination intensity

Solution Approach 1:

The patent replaces conventional mechanical light sources (incandescent bulbs, halogen lamps) with LED technology. This substitution enables compact phototherapy panels with dimensions suitable for X-ray cassette trays while maintaining sufficient light intensity for effective phototherapy treatment of jaundiced infants.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent changes the physical parameters of the light source by using high-intensity LEDs that emit in the blue spectrum (460-490 nm). This parameter change allows achieving adequate irradiance levels in a compact form factor, resolving the contradiction between small size and sufficient light intensity.

Inventive Principle:
Principle #35Parameter changes

2Reliability

If blue light is emitted directly for phototherapy, then effective treatment of jaundice can be provided, but caregivers are exposed to harmful blue light

Engineering Contradiction:
Improvephototherapy effectivenessVSAvoidcaregiver exposure to blue light
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The patent introduces a translucent diffuser panel as an intermediary between the LED light source and the infant. This diffuser transmits the therapeutic blue light to the infant while scattering and reducing the direct exposure to caregivers, thereby maintaining phototherapy effectiveness while minimizing harmful effects on caregivers.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent uses LEDs that emit blue light (460-490 nm) which is the optimal wavelength for phototherapy. The translucent housing material is selected to transmit this blue light effectively while diffusing it to reduce direct exposure, maintaining treatment reliability while reducing harmful factors.

Inventive Principle:
Principle #32Color changes

3Volume of moving object

If the phototherapy panel is made compact to fit in X-ray cassette tray, then space utilization is optimized, but manufacturing complexity increases

Engineering Contradiction:
Improvephototherapy panel sizeVSAvoidmanufacturing complexity
Core Design Contradiction:
Volume of moving objectVSEase of manufacture

Solution Approach 1:

The patent designs a universal phototherapy panel that serves multiple functions: it provides phototherapy treatment, fits within the X-ray cassette tray infrastructure of existing incubators, and can be easily installed and removed. The standardized dimensions and simple housing structure reduce manufacturing complexity despite the compact size requirement.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The patent uses a thin, translucent housing that is both compact and easy to manufacture. The housing acts as a diffuser and protective enclosure, combining multiple functions in a single thin component that simplifies the overall manufacturing process while maintaining the compact form factor needed for cassette tray integration.

Inventive Principle:
Principle #30Flexible shells and thin films

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The compact design allows for effective phototherapy while reducing exposure to caregivers and optimizing space, ensuring safe and efficient treatment of jaundice in infants without direct blue light exposure.

Implementation Method 1

The panel comprises a housing (8) and one or more light sources (11). The housing (8) is configured to carry the one or more light sources (11). The housing (8) has a light emitting surface (6) that is transparent or translucent

Methodology Applied
Scientific EffectLight Emitting Diode: Light Emitting Diode

Implementation Method 2

electromagnetic radiation emitted by the one or more light sources is guided through the light emitting surface of the housing to provide phototherapy to the infant

Methodology Applied
Scientific EffectElectromagnetic radiation transmission: Light

Data Source

PatentUS10463877B2LED-based phototherapy panel capable of fitting in an X-ray cassette tray of an incubator
Publication Date: 2019.11.05 KONINKLIJKE PHILIPS NV
  • US10463877B2 patent drawing
  • US10463877B2 patent drawing
  • US10463877B2 patent drawing

AI summary

Systems and methods for providing phototherapy to infants use a LED-based phototherapy panel designed to fit in an X-ray cassette tray of an incubator.