LED Pixel Bank Structure for Viewing-Angle Luminance Uniformity

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Solution Overview

Problem

Light-emitting diode (LED) display devices face issues with luminance non-uniformity due to differences in luminance levels between front and side surfaces, asymmetry caused by P/N electrode structures, and manufacturing process tolerances leading to varying viewing angles.

Innovation Solution

A display apparatus is designed with a substrate, a light-emitting diode in each pixel, a first insulating layer around the LED, a second insulating layer on top, and a first bank around the second insulating layer to absorb light beams with small emission direction angles, reducing visibility differences and luminance deviations.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Illumination intensity

If a light-emitting diode display device is used to achieve high image quality and high reliability, then the display performance is improved, but luminance non-uniformity occurs due to differences between front and side surfaces

Engineering Contradiction:
Improvedisplay performanceVSAvoidluminance non-uniformity
Core Design Contradiction:
Illumination intensityVSManufacturing precision

Solution Approach 1:

The patent applies asymmetry by configuring the bank structure with different shapes or sizes on different sides of the light-emitting diode. Specifically, the bank may have a first shape on a first side and a second shape on a second side, allowing asymmetric compensation for luminance deviations that occur in different viewing directions. This asymmetric design enables targeted correction of luminance non-uniformity without compromising the overall display performance.

Inventive Principle:
Principle #4Asymmetry

2Adaptability or versatility

If a P/N electrode structure is used in the light-emitting diode, then the device functionality is achieved, but asymmetry in luminance level occurs in left and right beam angles

Engineering Contradiction:
Improvedevice functionalityVSAvoidluminance asymmetry
Core Design Contradiction:
Adaptability or versatilityVSIllumination intensity

Solution Approach 1:

The patent applies local quality by making different portions of the bank have different properties. The bank is configured to have different shapes or sizes on different sides, allowing each local region to compensate for luminance deviations specific to that viewing direction. This localized adjustment addresses the asymmetric luminance issue caused by the P/N electrode structure while maintaining the overall device functionality.

Inventive Principle:
Principle #3Local quality

3Ease of manufacture

If manufacturing process tolerances are present in the light-emitting diode, then production feasibility is maintained, but non-uniformity of viewing angle increases depending on position

Engineering Contradiction:
Improveproduction feasibilityVSAvoidviewing angle non-uniformity
Core Design Contradiction:
Ease of manufactureVSManufacturing precision

Solution Approach 1:

The patent applies parameter changes by adjusting the geometric parameters of the bank structure. The bank may have varying widths, lengths, or shapes on different sides to compensate for viewing angle non-uniformity. By changing these structural parameters, the patent achieves compensation for position-dependent viewing angle variations while maintaining production feasibility through a relatively simple structural modification.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The proposed solution effectively reduces luminance deviations based on viewing angles, enhancing the uniformity of light emission and improving the display's overall brightness and image quality.

Implementation Method 1

the bank may be disposed around the light-emitting diode to absorb a light beam among light beams emitted from the light-emitting diode that has a small emission direction angle relative to an upper surface of a substrate

Methodology Applied
Scientific EffectLight absorption: Absorption (EM radiation)

Data Source

PatentUS20250120226A1Display Apparatus
Publication Date: 2025.04.10 LG DISPLAY CO LTD
  • US20250120226A1 patent drawing
  • US20250120226A1 patent drawing
  • US20250120226A1 patent drawing

AI summary

A display apparatus presented herein includes a substrate having a pixel, a light-emitting diode in the pixel, a first insulating layer around the light-emitting diode, a second insulating layer on the first insulating layer, and a first bank around the second insulating layer.