LED Pixel Structure With Metasurface Crosstalk Suppression

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Solution Overview

Problem

Conventional light field displays suffer from crosstalk and ghost images due to the lack of directionality, color range, and brightness contrast in conventional LEDs, leading to blurry and dim three-dimensional images.

Innovation Solution

Implementing a patterned light absorption barrier and metasurface layer to block highly divergent light and direct light emission with high directionality, reducing sidelobe patterns and eliminating ghost images.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If conventional LEDs are used in light field displays, then the device can be manufactured with simpler structures, but the image quality deteriorates due to crosstalk and ghost images caused by lack of directionality

Engineering Contradiction:
Improvemanufacturing simplicityVSAvoidimage quality
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

A patterned light absorption barrier is introduced as an intermediary component between the LED and the display surface. This barrier selectively absorbs divergent light rays while allowing directional light to pass through, thereby eliminating ghost images and crosstalk without requiring changes to the LED itself, maintaining manufacturing simplicity while improving image quality

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The solution adds a vertical dimension by positioning the light absorption barrier at a specific height above the LED. This vertical separation allows the barrier to intercept divergent light paths that would otherwise reach the display surface, solving the directionality problem through spatial arrangement rather than modifying the LED's emission characteristics

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Reliability

If light absorption barriers are added to block divergent light, then ghost images are eliminated, but the overall light transmission and brightness may be reduced

Engineering Contradiction:
Improveghost image eliminationVSAvoidlight transmission
Core Design Contradiction:
ReliabilityVSIllumination intensity

Solution Approach 1:

The light absorption barrier is patterned with openings that are strategically positioned and sized to allow high-directionality light to pass through while blocking divergent light. This local quality variation in the barrier structure ensures that useful light transmission is maintained while ghost images are eliminated

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The barrier's optical properties are optimized by adjusting parameters such as opening size, pattern geometry, and material absorption characteristics. These parameter changes allow the barrier to be highly selective, blocking only the divergent light that causes ghost images while permitting the majority of directional light to pass through

Inventive Principle:
Principle #35Parameter changes

3Reliability

If the light absorption barrier is placed close to the LED, then it effectively blocks divergent light, but the openings must be very small which reduces light transmission

Engineering Contradiction:
Improvedivergent light blockingVSAvoidlight throughput
Core Design Contradiction:
ReliabilityVSQuantity of substance

Solution Approach 1:

By utilizing the vertical dimension and positioning the barrier at an optimized height above the LED, the system achieves effective divergent light blocking without requiring small opening sizes. The vertical separation allows the barrier to intercept divergent rays over a longer path, maintaining both effectiveness and light throughput

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

4Ease of manufacture

If conventional fabrication processes are used, then manufacturing is simpler, but producing high-quality material layers with precise dimensions becomes challenging

Engineering Contradiction:
Improvefabrication simplicityVSAvoidlayer dimension precision
Core Design Contradiction:
Ease of manufactureVSManufacturing precision

Solution Approach 1:

The fabrication process is segmented into multiple deposition steps, with each step depositing a specific layer with controlled thickness. This segmentation allows conventional fabrication equipment to achieve precise dimensional control by breaking down the complex multi-layer structure into manageable fabrication stages

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enhances image sharpness and brightness in light field displays by dimming or eliminating sidelobe-generated ghost images, resulting in clearer and more vibrant three-dimensional images.

Implementation Method 1

a patterned light absorption barrier positioned between the light-emitting structures and the metasurface layer... the patterned light absorption barrier is operable to block a second portion of the light from the light-emitting diode structures that is characterized by a divergence angle of greater than or about 30°

Methodology Applied
Scientific EffectLight absorption: Absorption (EM radiation)

Implementation Method 2

a metasurface layer operable to change a direction of at least some of the light transmitted through the openings of the patterned light absorption barrier from the light-emitting diode structures

Methodology Applied
Scientific EffectLight direction control: Refraction

Data Source

PatentUS12568753B2LED displays with reduced optical crosstalk
Publication Date: 2026.03.03 APPLIED MATERIALS INC
  • US12568753B2 patent drawing
  • US12568753B2 patent drawing
  • US12568753B2 patent drawing

AI summary

A light-emitting pixel structure is described that may include a group of light-emitting diode structures, where each of the light-emitting diode structures is operable to emit light characterized by a different peak emission wavelength. The structures may also include a patterned light absorption barrier characterized by a group of openings in the barrier, where each of the openings permit a transmission of a portion of the light from one of the light-emitting diode structures through the barrier. The structures may further include a metasurface layer operable to change a direction of at least some of the light transmitted through the openings of the patterned light absorption barrier from the light-emitting diode structures.