LED Power Adjusting Circuit Zero-Crossing Control

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Solution Overview

Problem

Existing LED power supplies generate significant electromagnetic interference due to high-frequency switching, which affects the normal operation of peripheral electronic and electrical products, and have lower power conversion efficiency compared to switching power supplies, limiting their use in high-power applications.

Innovation Solution

A power adjusting circuit that uses a zero-crossing detecting unit to generate a pulse or square wave signal from a high-frequency AC signal, a signal processing unit to determine adjustment signals based on full-load operation, and a switch unit to control the output, reducing the need for high-frequency switching and thereby minimizing electromagnetic interference.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of energy

If high-frequency switching mode is used in LED power supply, then power conversion efficiency is improved, but electromagnetic interference increases

Engineering Contradiction:
Improvepower conversion efficiencyVSAvoidelectromagnetic interference
Core Design Contradiction:
Loss of energyVSObject-generated harmful factors

Solution Approach 1:

The patent applies periodic action by using pulse width modulation (PWM) to control the MOS transistor switching at high frequency, creating periodic on-off cycles that achieve efficient power conversion while controlling electromagnetic interference through regulated switching patterns

Inventive Principle:
Principle #19Periodic action

Solution Approach 2:

The patent implements feedback control by using a controller to dynamically adjust the MOS transistor switching based on feedback signals, maintaining constant current output while optimizing power conversion efficiency and minimizing electromagnetic interference through closed-loop control

Inventive Principle:
Principle #23Feedback

2Object-generated harmful factors

If linear power supply is used in LED power supply, then electromagnetic interference is reduced, but power conversion efficiency decreases

Engineering Contradiction:
Improveelectromagnetic interferenceVSAvoidpower conversion efficiency
Core Design Contradiction:
Object-generated harmful factorsVSLoss of energy

Solution Approach 1:

The patent replaces the linear power supply mechanism with a switching power supply system using MOS transistor and PWM control, substituting the continuous linear regulation with high-frequency switching operation to achieve superior power conversion efficiency while managing electromagnetic interference through controlled switching

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Loss of energy

If switching power supply is used in LED power supply, then power conversion efficiency is improved, but device volume is reduced

Engineering Contradiction:
Improvepower conversion efficiencyVSAvoiddevice volume
Core Design Contradiction:
Loss of energyVSVolume of stationary object

Solution Approach 1:

The patent uses high-frequency periodic switching action to enable compact component design, where the rapid on-off cycles allow for smaller magnetic components and capacitors, reducing overall device volume while maintaining high power conversion efficiency

Inventive Principle:
Principle #19Periodic action

Solution Approach 2:

The patent applies dynamics by using a controller to dynamically adjust the MOS transistor switching frequency and duty cycle based on load conditions, enabling the power supply to adapt to varying requirements and optimize both efficiency and size

Inventive Principle:
Principle #15Dynamics

Data Source

PatentUS11743988B2Power adjusting circuit, LED power supply and LED luminaire
Publication Date: 2023.08.29 SHANGHAI LUMIXESS TECH
  • US11743988B2 patent drawing
  • US11743988B2 patent drawing
  • US11743988B2 patent drawing

AI summary

A power adjusting circuit, an LED power supply and an LED luminaire. The power adjusting circuit includes: a zero-crossing detecting unit, adapted to generate a zero-crossing detection signal according to an high-frequency signal, wherein the zero-crossing detection signal is a pulse wave or a square wave, and the high-frequency signal is a sine wave or an AC wave; a signal processing unit, adapted to determine a second number of pulses or square waves of the zero-crossing detection signal corresponding to an adjustment signal that is input externally, according to a first number of pulses or square waves of the zero-crossing detection signal corresponding to a full-load operation of a functional device; a counting unit, adapted to generate a switch control signal according to the first number and the second number; and a switch unit, adapted to control an output of the high-frequency signal according to the switch control signal.