Power Conversion Controller for LED Lighting Current Regulation

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Solution Overview

Problem

Conventional power conversion systems for LED lighting struggle to achieve high efficiency, power factor, and low total harmonic distortion, as they often fail to effectively regulate output currents.

Innovation Solution

A system and method for current regulation in power conversion systems, involving a controller with terminals for receiving input signals and generating drive signals based on compensation and ramping signals to adjust the on-time period and ramping slope, optimizing current regulation through a quasi-resonant mode operation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If conventional power conversion systems are used for LED lighting, then the system structure is simple, but the efficiency, power factor, and total harmonic distortion performance are poor

Engineering Contradiction:
Improvesystem structure simplicityVSAvoidconversion efficiency
Core Design Contradiction:
Ease of manufactureVSLoss of energy

Solution Approach 1:

The patent implements dynamic regulation of the ramping signal slope based on operating conditions. The controller adjusts the ramping slope dynamically to optimize the quasi-resonant mode operation, enabling the system to adapt to varying load and input voltage conditions, thereby improving conversion efficiency while maintaining a relatively simple overall structure

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent changes key operating parameters including the ramping signal slope and on-time period duration to optimize system performance. By regulating these parameters in response to feedback signals, the system achieves improved efficiency and power factor without requiring a completely complex architecture

Inventive Principle:
Principle #35Parameter changes

2Ease of manufacture

If conventional power conversion systems are used for LED lighting, then the system structure is simple, but the power factor is poor

Engineering Contradiction:
Improvesystem structure simplicityVSAvoidpower factor
Core Design Contradiction:
Ease of manufactureVSObject-generated harmful factors

Solution Approach 1:

The patent incorporates feedback mechanisms where the controller receives signals about the actual operating conditions and adjusts the drive signal accordingly. This feedback control enables power factor correction by regulating the input current waveform to be more sinusoidal and in phase with the input voltage, improving power factor while keeping the system structure manageable

Inventive Principle:
Principle #23Feedback

3Ease of manufacture

If conventional power conversion systems are used for LED lighting, then the system structure is simple, but the total harmonic distortion is high

Engineering Contradiction:
Improvesystem structure simplicityVSAvoidtotal harmonic distortion
Core Design Contradiction:
Ease of manufactureVSObject-generated harmful factors

Solution Approach 1:

The patent uses dynamic control of the switching waveform through adjustable ramping slopes and on-time periods. This dynamic regulation shapes the input current and output voltage waveforms to reduce harmonic content, lowering total harmonic distortion while maintaining a relatively simple power conversion topology

Inventive Principle:
Principle #15Dynamics

4Manufacturing precision

If the on-time period is extended to improve current regulation, then the output current regulation is improved, but the switching frequency decreases and efficiency may be reduced

Engineering Contradiction:
Improveoutput current regulation precisionVSAvoidswitching frequency
Core Design Contradiction:
Manufacturing precisionVSProductivity

Solution Approach 1:

The patent dynamically adjusts the on-time period based on operating conditions and feedback signals. Rather than using a fixed extended on-time, the controller optimizes the duration in real-time, achieving precise current regulation while maintaining appropriate switching frequencies for efficient operation across different loading conditions

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution enhances current regulation, improving efficiency, power factor, and reducing total harmonic distortion in power conversion systems, specifically for LED lighting applications.

Implementation Method 1

a transformer 110 including a primary winding 112, a secondary winding 114 and an auxiliary winding 116

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Implementation Method 2

The capacitor 120 is used to maintain an output voltage 168 so as to keep a stable output current through an output load

Methodology Applied
Scientific EffectCapacitance: Capacitance

Implementation Method 3

a rectifying diode 118

Methodology Applied
Scientific EffectRectification: Diode

Implementation Method 4

Light emitting diodes (LEDs) are widely used for lighting applications

Methodology Applied
Scientific EffectElectroluminescence: Electroluminescence

Data Source

PatentUS10170999B2Systems and methods for regulating output currents of power conversion systems
Publication Date: 2019.01.01 ON BRIGHT INTEGRATIONS CO INC
  • US10170999B2 patent drawing
  • US10170999B2 patent drawing
  • US10170999B2 patent drawing

AI summary

Systems and methods are provided for regulating a power conversion system. An example system controller includes: a signal generator configured to receive a converted signal and a first compensation signal and generate a second compensation signal based at least in part on the converted signal and the first compensation signal, the converted signal being associated with an input signal for a power conversion system; a modulation component configured to receive the second compensation signal and a ramping signal and generate a modulation signal based at least in part on the second compensation signal and the ramping signal; and a drive component configured to receive the modulation signal and output a drive signal based at least in part on the modulation signal to a switch to affect the first current, the drive signal being associated with an on-time period, the switch being closed during the on-time period.