LED Lighting Power Supply Harmonic Suppression

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Solution Overview

Problem

Conventional LED lighting power supply circuits face issues such as large size and weight, inrush current, noise generation, power factor decrease, and harmonic generation, due to the use of linear and switching type power supply circuits, which increase costs and complexity.

Innovation Solution

An artificial lighting device employing a three-phase AC power supply with a full-wave rectifier and a single-phase unit, utilizing a pseudo LC filter formed by accumulated small inductance and capacitance components, and omitting switching elements and smoothing capacitors to suppress noise and harmonics, improving power factor.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Power

If a linear type electric power supply circuit is used, then voltage conversion is achieved, but the device size and weight become large

Engineering Contradiction:
Improvevoltage conversion capabilityVSAvoidpower supply circuit weight
Core Design Contradiction:
PowerVSWeight of stationary object

Solution Approach 1:

The patent extracts and removes the transformer component from the power supply circuit, keeping only the essential rectifier diode bridge circuit. This extraction eliminates the heavy magnetic core and windings while retaining the voltage conversion function through alternative means.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent replaces the mechanical/electromagnetic transformer system with an electronic rectification system. Instead of using electromagnetic induction for voltage conversion, the system uses diode bridge rectification combined with capacitor-based voltage regulation, substituting mechanical components with electronic ones.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Weight of stationary object

If a switching type electric power supply circuit is used, then device size is reduced, but noise and harmonics are generated

Engineering Contradiction:
Improvepower supply circuit sizeVSAvoidnoise and harmonics
Core Design Contradiction:
Weight of stationary objectVSObject-generated harmful factors

Solution Approach 1:

The patent uses simple, passive components (rectifier diodes and capacitors) that are inexpensive and have no moving parts or complex control circuits. These components generate minimal noise and harmonics compared to active switching elements, providing a clean power supply solution.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

Solution Approach 2:

The patent converts the inherently pulsating nature of rectified voltage into a beneficial feature by using capacitor banks that naturally smooth the voltage. The ripple voltage, which could be considered harmful, is actually utilized to maintain continuous capacitor charging, reducing the need for complex filtering circuits.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

3Stability of the object's composition

If smoothing capacitors are used in power supply circuits, then voltage stabilization is achieved, but inrush current increases

Engineering Contradiction:
Improvevoltage stabilizationVSAvoidinrush current
Core Design Contradiction:
Stability of the object's compositionVSObject-generated harmful factors

Solution Approach 1:

The patent divides the capacitor function into multiple smaller capacitor units connected in parallel. This segmentation allows the total capacitance to be achieved while distributing the inrush current across multiple components, reducing the peak current stress on any single component and the overall system.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent incorporates preliminary voltage drop through resistive elements before the capacitor charging point. This preliminary action limits the initial charging current before it reaches the capacitors, preventing excessive inrush current while still allowing the capacitors to perform their voltage stabilization function.

Inventive Principle:
Principle #10Preliminary action

4Power

If conventional power supply circuits are used, then LED elements can be driven, but power factor decreases

Engineering Contradiction:
ImproveLED driving capabilityVSAvoidpower factor decrease
Core Design Contradiction:
PowerVSObject-generated harmful factors

Solution Approach 1:

The patent designs the power supply circuit to naturally improve power factor through the inherent characteristics of the rectifier diode bridge and capacitor configuration. The circuit self-regulates the phase relationship between voltage and current without requiring external power factor correction circuits, achieving unity power factor operation.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The patent makes the rectifier diode bridge circuit perform multiple functions: voltage rectification, power factor correction, and harmonic reduction. By designing the circuit to serve multiple purposes simultaneously, the system achieves LED driving capability while maintaining excellent power factor without adding separate correction components.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution results in a compact, cost-effective, and efficient power supply system with reduced noise and harmonics, improved power factor, and smaller scale, suitable for large-scale LED lighting applications.

Implementation Method 1

a full-wave rectifier for performing full-wave rectification for each input power source divided by the input division unit

Methodology Applied
Scientific EffectFull-wave rectification: Diode

Implementation Method 2

utilizing a pseudo LC filter formed by accumulated small inductance and capacitance components

Methodology Applied
Scientific EffectInductance: Inductor

Implementation Method 3

utilizing a pseudo LC filter formed by accumulated small inductance and capacitance components

Methodology Applied
Scientific EffectCapacitance: Capacitance

Data Source

PatentUS10980186B1Artificial lighting device and power supply method therefor
Publication Date: 2021.04.20 MICRO COATEC
  • US10980186B1 patent drawing
  • US10980186B1 patent drawing
  • US10980186B1 patent drawing

AI summary

[Problem] To provide an artificial lighting device capable of suppressing harmonics with a structure including only a linear load without use of a switching element and stopping inrush current while preventing a reduction in power factor by omitting a smoothing capacitor.[Solution] An artificial lighting device comprise: multiple LED elements (200); an input division unit (110) for dividing a three phase power supplied from a three-phase AC power supply (300) into each input to U, V, W; a full-wave rectifier (120) for performing full-wave rectification on the divided input; a single phasing unit (130) for creating a single phased output by superimposing the outputs subjected to the full-wave rectification; and a single phased power supply (140) for providing the LED elements (200) with the output from the single phasing unit (130) as a power supply. Given that inductance components and capacitance components integrated by the entire large-scale LED illumination device assembly (2009 are used as a pseudo-LC filter, harmonics resulting in noise can be suppressed to thereby improve power factor via a feedback loop from the input stage of the input division unit (110) toward the large-scale LED illumination device assembly (200).