LED Protective Element Layout for Compact Light-Emitting Packages

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Solution Overview

Problem

Existing light-emitting devices are large in size due to inefficient packaging and layout of components.

Innovation Solution

A compact design is achieved by arranging light-emitting elements and protective elements on a submount such that protective elements are disposed between adjacent light-emitting elements, optimizing the use of mounting surface space and reducing the overall size of the device.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If protective elements are arranged around each light-emitting element individually, then each light-emitting element is well protected, but the device size increases

Engineering Contradiction:
Improveprotection of light-emitting elementsVSAvoidmounting surface area
Core Design Contradiction:
ReliabilityVSArea of stationary object

Solution Approach 1:

Adjacent protective elements are merged into a single integrated structure that protects multiple light-emitting elements simultaneously. The protective element includes a first protective region for a first light-emitting element and a second protective region for a second light-emitting element, reducing the total number of separate protective components and optimizing space utilization on the mounting surface.

Inventive Principle:
Principle #5Merging (Combining)

2Reliability

If more protective elements are added to protect each light-emitting element, then reliability improves, but device complexity increases

Engineering Contradiction:
Improveprotection coverageVSAvoidnumber of protective elements
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

Multiple protective functions are combined into a single protective element structure that serves multiple light-emitting elements. This reduces the total count of discrete protective components while maintaining comprehensive protection coverage across all light-emitting elements on the mounting surface.

Inventive Principle:
Principle #5Merging (Combining)

Data Source

PatentUS12575450B2Light-emitting device
Publication Date: 2026.03.10 NICHIA CORP
  • US12575450B2 patent drawing
  • US12575450B2 patent drawing
  • US12575450B2 patent drawing

AI summary

A light-emitting device includes a mounting member, first to third light-emitting elements mounted on a mounting surface, and first to third protective elements mounted on the mounting surface and respectively electrically connected to the first to third light-emitting elements. In a plan view viewed along a normal direction of the mounting surface, at least a part of the first protective element is disposed between the first light-emitting element and the second light-emitting element, at least a part of the second protective element and at least a part of the third protective element are disposed between the second light-emitting element and the third light-emitting element, and the second light-emitting element is disposed between the first light-emitting element and the third light-emitting element.