Light Emitting Apparatus Protrusion Protection

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Solution Overview

Problem

Existing light emitting apparatuses face failures during handling and require improved manufacturing productivity, with a need for technologies that can enhance protection and simplify assembly processes.

Innovation Solution

A light emitting apparatus design featuring a base portion with a support surface, a light emitting element, and a cover portion with a light transmission portion and protrusion portions on its periphery, which are made of different materials or the same material integrally, to protect the light transmission portion and simplify manufacturing.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Illumination intensity

If a light transmission portion is provided on the front end surface to guide light outside, then light extraction efficiency is improved, but the light transmission portion becomes vulnerable to damage during handling

Engineering Contradiction:
Improvelight extraction efficiencyVSAvoiddamage resistance during handling
Core Design Contradiction:
Illumination intensityVSReliability

Solution Approach 1:

The protrusion portion is provided in advance on the front end surface to protect the light transmission portion before any damage can occur during handling or mounting operations

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The protrusion portion acts as a protective buffer that absorbs external forces and prevents direct contact with the vulnerable light transmission portion, cushioning it against potential damage

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

2Illumination intensity

If the light transmission portion is made prominent for effective light extraction, then light transmission performance is improved, but the apparatus becomes more susceptible to failures during conveying and mounting

Engineering Contradiction:
Improvelight transmission performanceVSAvoidsusceptibility to handling failures
Core Design Contradiction:
Illumination intensityVSObject-affected harmful factors

Solution Approach 1:

The protrusion portion is pre-configured on the front end surface to protect the light transmission portion before handling operations begin

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The protrusion portion serves as an intermediary protective element between external forces and the light transmission portion, shielding it from harmful effects during handling

Inventive Principle:
Principle #24Intermediary (Mediator)

3Reliability

If a protective structure is added to the light transmission portion, then damage resistance is improved, but manufacturing complexity and assembly steps increase

Engineering Contradiction:
Improvedamage resistanceVSAvoidstructural complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The protrusion portion is integrated with the front end surface as a unified structure, eliminating the need for separate protective components and reducing assembly steps

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The front end surface serves multiple functions: light transmission and structural protection, eliminating the need for dedicated protective components

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentUS10727144B2Light emitting apparatus and method of manufacturing light emitting apparatus
Publication Date: 2020.07.28 SONY GROUP CORP
  • US10727144B2 patent drawing
  • US10727144B2 patent drawing
  • US10727144B2 patent drawing

AI summary

A light emitting apparatus according to an embodiment of the present technology includes a base portion, a light emitting element, and a cover portion. The base portion includes a support surface. The light emitting element is disposed on the support surface of the base portion. The cover portion includes a light transmission portion through which light emitted from the light emitting element is transmitted and a protrusion portion which is provided on at least a part of a periphery of the light transmission portion and protruded relative to the light transmission portion, the cover portion being provided on the support surface in such a manner as to cover the light emitting element.