Light Emitting Element Protrusion Adhesion

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Solution Overview

Problem

Light emitting elements with nitride-based semiconductors face issues with current crowding due to lower electrical conductivity in p-type semiconductor layers, leading to electrostatic discharge, current leakage, and efficiency drooping, and existing techniques for current spreading are limited by defects in electrode adhesion and light absorption.

Innovation Solution

A light emitting element structure featuring a mesa with a current blocking layer, a transparent electrode, and an insulation layer, along with specific electrode configurations, including protrusions and grooves, to enhance current spreading and prevent electrostatic discharge, while improving adhesion and reducing defects.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If a current blocking layer and transparent electrode are formed on the p-type semiconductor layer to spread electric current, then current spreading efficiency is improved, but electrode adhesion defects occur causing wire disconnection and peeling

Engineering Contradiction:
Improvecurrent spreading efficiencyVSAvoidelectrode adhesion reliability
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

An adhesion layer comprising Ti and Pt is introduced as an intermediary between the transparent electrode (ITO) and the p-type semiconductor layer. The Ti layer forms a diffusion barrier and chemical bond with the semiconductor, while the Pt layer provides mechanical strength and wire bondability, thus mediating the adhesion between electrode and substrate to prevent peeling and disconnection

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The electrode structure uses a composite material approach by stacking multiple materials with different functions: ITO (transparent conductive oxide) for transparency and conductivity, Ti (transition metal) for adhesion and diffusion barrier, and Pt (precious metal) for mechanical strength and wire bonding. This composite structure optimizes both current spreading and adhesion reliability

Inventive Principle:
Principle #40Composite materials

2Ease of operation

If wire bonding is performed on the p-type electrode, then electrical connection is established, but poor adhesion causes wire disconnection and electrode peeling

Engineering Contradiction:
Improvewire bonding capabilityVSAvoidwire connection reliability
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The Pt layer serves as an intermediary that provides excellent wire bondability while maintaining strong adhesion to the underlying Ti layer and semiconductor. This intermediary layer enables reliable wire bonding operations without causing subsequent disconnection or peeling defects

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The adhesion layer parameters are optimized with specific thickness ranges (Ti: 5-20 nm, Pt: 20-50 nm) to balance adhesion strength, wire bondability, and electrical conductivity. These parameter changes ensure reliable wire bonding while preventing adhesion failures

Inventive Principle:
Principle #35Parameter changes

3Productivity

If existing electrode arrangements are used to spread current, then some current distribution is achieved, but light loss occurs due to absorption by electrodes

Engineering Contradiction:
Improvecurrent distribution efficiencyVSAvoidlight loss due to electrode absorption
Core Design Contradiction:
ProductivityVSLoss of energy

Solution Approach 1:

The current blocking layer is selectively positioned in specific regions where current concentration occurs, allowing current to spread uniformly in other regions. This local intervention optimizes current distribution while minimizing the total electrode area that absorbs light, thereby reducing light loss

Inventive Principle:
Principle #3Local quality

Data Source

PatentUS10707382B2Light emitting element
Publication Date: 2020.07.07 SEOUL VIOSYS CO LTD
  • US10707382B2 patent drawing
  • US10707382B2 patent drawing
  • US10707382B2 patent drawing

AI summary

A light-emitting element according to an embodiment of the present document has a transparent electrode having an opening, and the transparent electrode has a protrusion on a side surface of the opening. A second electrode pad is arranged on the opening of the transparent electrode, and abuts the protrusion. Accordingly, peeling of the second electrode pad can be prevented, thereby improving the reliability of the light-emitting element.