Relocating LEDs to Pull Tabs for Pluggable Transceiver Cooling

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Solution Overview

Problem

Network communication devices face cooling challenges due to the obstruction of airflow by light-emitting diodes (LEDs) and cables, which affect the heat management and visibility of status indicators in pluggable transceiver modules, especially as newer modules generate more heat and have smaller form factors.

Innovation Solution

Incorporating a pull tab with a visual indicator portion that uses LEDs or light pipes to provide status indications, allowing for better airflow and visibility by relocating the LEDs within the pull tab, reducing the need for front-facing LEDs and minimizing airflow obstruction.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Illumination intensity

If LEDs are placed on the front face of the network communication device, then status indicators are visible, but airflow is obstructed and cooling efficiency is reduced

Engineering Contradiction:
Improvevisibility of status indicatorsVSAvoidcooling efficiency
Core Design Contradiction:
Illumination intensityVSTemperature

Solution Approach 1:

The patent relocates the status indicator LEDs from the traditional front face of the network communication device to the pull tab component. This spatial repositioning moves the illumination function to a different location (dimensional change) that does not interfere with airflow paths. The pull tab serves as a new carrier for the visual indicators, allowing status display while maintaining unobstructed cooling airflow through the device front.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Adaptability or versatility

If cables are plugged into the network communication device, then connectivity is established, but visibility of front-facing LEDs is blocked

Engineering Contradiction:
ImproveconnectivityVSAvoidvisibility of status indicators
Core Design Contradiction:
Adaptability or versatilityVSIllumination intensity

Solution Approach 1:

The patent extracts the status indicator LEDs from the front face area and relocates them to the pull tab. This separation removes the conflict between cable placement and LED visibility. Cables can now be plugged into front-facing ports without blocking the view of status indicators, as the indicators are positioned on the pull tab which remains accessible and visible even when cables are connected.

Inventive Principle:
Principle #2Taking out (Extraction)

3Loss of information

If more LEDs are added to indicate additional status information, then monitoring capability is improved, but airflow obstruction and device complexity increase

Engineering Contradiction:
Improvestatus information visibilityVSAvoidnumber of LEDs and wiring
Core Design Contradiction:
Loss of informationVSDevice complexity

Solution Approach 1:

The patent makes the pull tab a multi-functional component: it serves both as a mechanical element for module insertion/removal and as a carrier for multiple status indicator LEDs. By consolidating multiple visual indicators on a single component (the pull tab), the design avoids the need for separate mounting structures for each LED, thereby reducing overall device complexity while maintaining enhanced status monitoring capability.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution enhances airflow within the network communication device, improves cooling efficiency, and maintains visibility of status indicators even when cables are plugged in, addressing both heat management and visibility issues.

Implementation Method 1

The LEDs may be used to indicate the status of a pluggable transceiver module and/or the status of a network connection

Methodology Applied
Scientific EffectLight-emitting diode: Light Emitting Diode

Implementation Method 2

The visual indicator portion may include a light pipe that allows light from the LED to shine through the pull tab

Methodology Applied
Scientific EffectLight transmission: Optical Fibre

Data Source

PatentEP3183889B1LED pull tabs for pluggable transceiver modules and adaptor modules
Publication Date: 2019.05.15 CISCO TECHNOLOGY INC
  • EP3183889B1 patent drawingFigure 1
  • EP3183889B1 patent drawingFigure 2A
  • EP3183889B1 patent drawingFigure 2B~2C

AI summary

Various implementations disclosed herein include apparatuses, systems, and methods for providing pull tabs for pluggable transceiver modules and/or adaptor modules. A pluggable transceiver module may include a pull tab that may have a visual indicator portion to provide a visual indication of the status of a pluggable transceiver module and/or the status of a network connection. The pluggable transceiver module may also include one or more LEDs, one or more wires, one or more light pipes, one or more latching components, and/or one or more tension components. An adaptor module may include a pull tab that may have a visual indicator portion to provide a visual indication of whether a pluggable transceiver module is compatible with the adaptor module. The adaptor module may also include one or more LEDs, one or more wires, one or more light pipes, one or more latching components, and/or one or more tension components.