LED Lighting System PWM Current Amplitude Control

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Solution Overview

Problem

Existing lighting systems using pulse width modulation (PWM) struggle with independent control of LED brightness and color, especially in maintaining color mix at low intensities and matching between LEDs with different shades, due to limitations in PWM resolution and duty cycle management.

Innovation Solution

A lighting system with a microprocessor that independently controls the current and duty cycle of LEDs, using digital-to-analog converters and PWM signals to manage amplitude and timing, allowing for pulse-by-pulse adjustments in brightness and color, enabling flexible control of LED driving and color mixing.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Illumination intensity

If PWM duty cycle is reduced to control LED intensity, then LED brightness decreases, but color mixing accuracy deteriorates at low intensities

Engineering Contradiction:
ImproveLED brightnessVSAvoidcolor mixing accuracy
Core Design Contradiction:
Illumination intensityVSMeasurement precision

Solution Approach 1:

The patent segments the control of LED parameters by separating intensity control (via PWM duty cycle) from color control (via current amplitude). This allows independent optimization of each parameter, enabling accurate color mixing even at low intensities where traditional PWM-only control fails.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent changes the control parameter from单一的PWM duty cycle to a combination of PWM duty cycle and current amplitude. By adjusting current amplitude independently, the system maintains color accuracy across the full intensity range, particularly at low intensities where duty cycle alone is insufficient.

Inventive Principle:
Principle #35Parameter changes

2Measurement precision

If PWM frequency is increased to improve dimming resolution, then brightness control precision improves, but power consumption and heat generation increase

Engineering Contradiction:
Improvedimming resolutionVSAvoidpower consumption
Core Design Contradiction:
Measurement precisionVSUse of energy by moving object

Solution Approach 1:

The patent changes the control approach from relying solely on high-frequency PWM to using current amplitude modulation. This allows achieving fine dimming resolution through current control rather than requiring extremely high PWM frequencies, thereby reducing power consumption and heat generation.

Inventive Principle:
Principle #35Parameter changes

3Adaptability or versatility

If multiple LEDs with different shades are used to expand color range, then color versatility improves, but color matching between LEDs becomes difficult

Engineering Contradiction:
Improvecolor rangeVSAvoidcolor matching
Core Design Contradiction:
Adaptability or versatilityVSManufacturing precision

Solution Approach 1:

The patent applies local quality control by independently adjusting the current amplitude for each LED based on its specific characteristics. This allows each LED to be optimized for its particular shade and efficiency, enabling accurate color matching across LEDs with different specifications.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent uses current amplitude as an additional control parameter to compensate for variations in LED characteristics. By independently tuning current amplitude for each LED, the system achieves consistent color output across LEDs with different shades and efficiencies.

Inventive Principle:
Principle #35Parameter changes

4Device complexity

If traditional PWM control is used to simplify circuitry, then device complexity decreases, but independent control of brightness and color is lost

Engineering Contradiction:
Improvecircuitry simplicityVSAvoidindependent control capability
Core Design Contradiction:
Device complexityVSAdaptability or versatility

Solution Approach 1:

The patent makes the current source multi-functional by enabling it to perform both intensity control (through PWM gating) and color control (through amplitude modulation). This eliminates the need for separate control circuits while achieving independent brightness and color control.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The patent introduces dynamic current amplitude control that can be adjusted independently of PWM duty cycle. This dynamic parameter allows the system to independently control both brightness and color, transforming the static PWM-only control into a flexible two-dimensional control system.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution provides maximum flexibility in LED control, allowing for accurate color mixing and intensity adjustment across the full range, maintaining color consistency at low intensities and ensuring compatibility between LEDs with different shades, using common low-cost components.

Implementation Method 1

at least one device for emitting light in response to receiving electrical power

Methodology Applied
Scientific EffectLight emitting diode effect: Light Emitting Diode

Data Source

PatentUS10021751B2Lighting system and method for PWM adjustable current control
Publication Date: 2018.07.10 BLACK TANK
  • US10021751B2 patent drawing
  • US10021751B2 patent drawing
  • US10021751B2 patent drawing

AI summary

A lighting system is provided with a device for emitting light in response to receiving electrical current, a microprocessor and a current source. The microprocessor is programmed to provide a color control signal and an intensity control signal that are independently controllable relative to each other. The current source is adapted to provide the electrical current to the device at an amplitude based on the color control signal and at an on-off timing based on the intensity control signal.