LED Reading Light Current Regulation via Coding Resistor

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Solution Overview

Problem

Modern LED production techniques result in LEDs with decreasing forward voltages, making it difficult for existing supply units in civil aviation to maintain consistent light intensity, and requiring significant technical effort to adapt these units, while also necessitating the ability to replace defective LED bulbs without new power packs.

Innovation Solution

Incorporating a separate current controller within the LED reading light that uses a coding resistor to signal the maximum supply current, allowing for regulation of the operating current to achieve desired light intensity, with the current magnitude stored in an electrical component or microprocessor, enabling operation with existing supply units.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of energy

If modern LED production techniques are used to reduce power loss and decrease forward voltage, then energy efficiency is improved, but compatibility with existing supply units and coding resistor systems deteriorates

Engineering Contradiction:
Improvepower lossVSAvoidcompatibility with existing supply units
Core Design Contradiction:
Loss of energyVSAdaptability or versatility

Solution Approach 1:

A current regulator is introduced as an intermediary component between the supply unit and the LED light source. The supply unit continues to provide maximum current based on the coding resistor value, while the current regulator adjusts this current to the appropriate level for modern low forward voltage LEDs, thereby maintaining compatibility with existing supply units while enabling use of energy-efficient modern LEDs

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The system is segmented into three functional parts: the supply unit (unchanged, provides maximum current), the current regulator (new component, adjusts current level), and the LED light source (modern LEDs with low forward voltage). This segmentation allows each component to be optimized independently while maintaining overall system compatibility

Inventive Principle:
Principle #1Segmentation

2Adaptability or versatility

If supply units are adapted to work with modern LED light sources, then compatibility is improved, but technical effort and complexity increase

Engineering Contradiction:
Improvecompatibility with modern LED light sourcesVSAvoidtechnical effort for conversion
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The current regulation function is extracted from the supply unit and placed in a separate current regulator component within the reading light assembly. This allows the supply unit to remain unchanged and continue providing maximum current, while the extracted current regulation function handles the adaptation to modern LEDs, thereby avoiding the need to modify complex supply units

Inventive Principle:
Principle #2Taking out (Extraction)

3Measurement precision

If the test current is increased to accurately measure voltage drop across the coding resistor, then measurement precision is improved, but the risk of exceeding forward voltage and causing unintended light emission increases

Engineering Contradiction:
Improvevoltage drop measurement accuracyVSAvoidunintended light emission
Core Design Contradiction:
Measurement precisionVSObject-affected harmful factors

Solution Approach 1:

The system intentionally uses excessive current (maximum supply current) during the measurement phase, but this is safely managed because the current is briefly applied and the voltage drop is quickly measured. The current regulator then immediately limits the current to the appropriate operating level, allowing accurate measurement while preventing harmful effects through rapid control

Inventive Principle:
Principle #16Partial or excessive action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables the LED reading light to maintain consistent light intensity across various modern LED types, allowing for seamless integration with existing supply units and the ability to adjust brightness without requiring new power packs, ensuring compatibility and reliability.

Implementation Method 1

an LED light source (12) which, depending on the supply current, emits light with a corresponding light intensity

Methodology Applied
Scientific EffectLight Emitting Diode: Light Emitting Diode

Implementation Method 2

a coding resistor (14), the value of which indicates to which class of LED light sources the LED light source (12) belongs

Methodology Applied
Scientific EffectElectrical Resistance: Electrical Resistance

Data Source

PatentEP2154933B1LED reading light and method for operating an LED reading light
Publication Date: 2011.06.22 GOODRICH LIGHTING SYST GMBH
  • EP2154933B1 patent drawingFigure 1
  • EP2154933B1 patent drawingFigure 2
  • EP2154933B1 patent drawingFigure 3

AI summary

The lamp (10) has a coding element (14) i.e. coding resistor, with an electric parameter, which defines a variable of supply current for a LED light unit, where the supply current is provided by a supply unit (16). A current regulator (18) provides operating current for operating the LED light unit (12). The coding element comprises the electric parameter for providing a maximum supply current provided by the supply current. The current regulator regulates the operating current to a value with which the light unit emits light with desired light intensity. An independent claim is also included for a method for operating an LED reading light.