LED Rectifier Current Limiting for Leakage Protection

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Solution Overview

Problem

Conventional LED lamps, particularly those of Class A+B type, face issues with unstable voltage at the lamp base leading to arc-drawing high temperatures, premature LED burnout, and reduced service life due to variable current output exceeding the LED's tolerable range, compromising safety and longevity.

Innovation Solution

An electric leakage protection electronic rectifier is integrated into the lamp, comprising a leakage detecting module and a driving module with a current-limiting control unit that monitors and limits the output current to prevent excessive current flow, ensuring it remains within the LED's tolerable range, thereby preventing electricity leakage and prolonging the lamp's service life.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Illumination intensity

If high output ballast is used to increase lighting performance, then illumination intensity is improved, but output current exceeds LED tolerable range causing safety issues and reduced service life

Engineering Contradiction:
Improvelighting performanceVSAvoidsafety and service life
Core Design Contradiction:
Illumination intensityVSReliability

Solution Approach 1:

The patent implements a feedback control mechanism where the control unit continuously monitors the output current and adjusts the ballast operation to maintain current within safe limits. When current approaches the LED tolerable range, the control unit reduces output accordingly, ensuring both adequate lighting performance and LED protection throughout the product lifecycle.

Inventive Principle:
Principle #23Feedback

2Reliability

If current output is limited to protect LED safety, then reliability is improved, but illumination intensity may be reduced

Engineering Contradiction:
ImproveLED safetyVSAvoidlighting output
Core Design Contradiction:
ReliabilityVSIllumination intensity

Solution Approach 1:

The patent employs dynamic current regulation where the ballast adjusts output current in real-time based on LED operating conditions. The control unit modifies current delivery dynamically - providing maximum safe current when LEDs are within tolerable range, and reducing current when approaching safety thresholds - thereby maintaining optimal illumination intensity while ensuring continuous LED protection.

Inventive Principle:
Principle #15Dynamics

3Reliability

If leakage detecting module and current-limiting control unit are added, then safety and service life are improved, but device complexity increases

Engineering Contradiction:
Improveelectricity leakage preventionVSAvoidcircuit structure
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent integrates the leakage detecting module and current-limiting control unit into the existing ballast structure, merging multiple protective functions into a unified control system. The control unit combines leakage detection, current monitoring, and current regulation capabilities in one integrated circuit, reducing the need for separate discrete components and simplifying overall device architecture while maintaining comprehensive safety protection.

Inventive Principle:
Principle #5Merging (Combining)

Data Source

PatentUS10645784B1Electric leakage protection electronic rectifier and lamp with electric leakage protection electronic rectifier
Publication Date: 2020.05.05 XIAMEN PVTECH CO LTD
  • US10645784B1 patent drawing
  • US10645784B1 patent drawing
  • US10645784B1 patent drawing

AI summary

The invention discloses an electric leakage protection electronic rectifier and a lamp with an electric leakage protection electronic rectifier. The electric leakage protection electronic rectifier including a leakage detecting module and a driving module. The driving module has a current-limiting control unit. The current-limiting control unit is electrically connected between the leakage detecting module and a lamp's light-emitting module. When used, the leakage detecting module detects whether power supply is leaked, and the current-limiting control unit limits the output current to avoid the current output exceeding the tolerable range of the lamp. Such that the invention prolongs the service life of lamps and prevents a current leakage from the lamp.