LED Reflection Wall and Diffusion Sheet for Uniform Luminance

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Solution Overview

Problem

Existing surface light emitting devices face challenges in achieving uniform luminance due to non-uniform distribution of light emitted from LEDs, leading to luminance unevenness.

Innovation Solution

A light emitting device design incorporating a reflection wall surrounding the LED and a diffusion reflection sheet with particles to efficiently diffuse and reflect light, enhancing luminance uniformity by recirculating light within a defined region.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If a simple light emitting element is used, then device complexity is reduced, but luminance uniformity deteriorates

Engineering Contradiction:
Improvedevice complexityVSAvoidluminance uniformity
Core Design Contradiction:
Device complexityVSIllumination intensity

Solution Approach 1:

A diffusion reflection sheet is introduced as an intermediary component between the light emitting element and the surrounding environment. This sheet contains numerous small particles that scatter and diffuse the light, transforming the non-uniform light distribution from the simple light emitting element into a uniform luminance distribution across the surface.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The diffusion reflection sheet is positioned specifically at the light emitting surface where luminance uniformity is needed. The sheet contains particles with specific optical properties that locally modify the light distribution, creating uniform luminance in the region of interest without requiring complex modifications to the entire device structure.

Inventive Principle:
Principle #3Local quality

2Illumination intensity

If the distance between LED and diffusion sheet is increased, then luminance uniformity is improved, but device size increases

Engineering Contradiction:
Improveluminance uniformityVSAvoiddevice size
Core Design Contradiction:
Illumination intensityVSLength of stationary object

Solution Approach 1:

Instead of increasing the distance between the LED and diffusion sheet to improve luminance uniformity, the invention changes the optical parameters of the diffusion sheet itself by incorporating particles with specific scattering properties. This allows achieving uniform luminance at short distances by modifying the light interaction characteristics rather than changing geometric dimensions.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The diffusion reflection sheet is constructed as a composite material containing numerous small particles embedded in a reflective matrix. This composite structure enables effective light diffusion and uniform luminance generation within a compact thickness, avoiding the need for large air gaps or extended distances.

Inventive Principle:
Principle #40Composite materials

3Device complexity

If light is allowed to escape directly from the light emitting element, then device complexity is reduced, but heat generation increases

Engineering Contradiction:
Improvedevice complexityVSAvoidheat generation
Core Design Contradiction:
Device complexityVSObject-generated harmful factors

Solution Approach 1:

The diffusion reflection sheet acts as an intermediary layer that intercepts light from the light emitting element before it can escape directly. The sheet reflects and diffuses the light, preventing direct escape paths that would carry heat away from the device, thereby containing thermal energy within the compact structure.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

Instead of allowing light (and associated heat) to escape directly from the light emitting element, the diffusion reflection sheet recovers and redirects the light through multiple reflections and scattering events. This process traps the thermal energy within the device structure, converting what would be wasted heat into contained thermal energy that can be managed more effectively.

Inventive Principle:
Principle #34Discarding and recovering

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution achieves high luminance uniformity within the region surrounded by the reflection wall, reducing the distance between the LED and the diffusion sheet, and maintaining a low profile while minimizing heat generation and cost.

Implementation Method 1

In the diffusion reflection sheet, the entering light is efficiently diffused by and reflected from the plurality of the particles

Methodology Applied
Scientific EffectLight scattering: Scattering

Implementation Method 2

a reflection wall that surrounds the light emitting element

Methodology Applied
Scientific EffectLight reflection: Reflection

Data Source

PatentUS12546456B2Light emitting device, display device, and lighting device
Publication Date: 2026.02.10 SATURN LICENSING LLC
  • US12546456B2 patent drawing
  • US12546456B2 patent drawing
  • US12546456B2 patent drawing

AI summary

A light emitting device includes: a light emitting element; a reflection wall that surrounds the light emitting element; and a diffusion reflection sheet that includes a plurality of particles and permits entrance of emitted light from the light emitting element and reflected light from the reflection wall.