Reflector Cooling Body for LED Lamp Spatial Angle

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Solution Overview

Problem

LED lamps often face a trade-off between omnidirectional light emission and effective cooling, as larger cooling bodies are required to manage heat, which restricts the design and reduces the spatial angle range of illumination, particularly in retrofit lamps where maintaining external dimensions is crucial.

Innovation Solution

A semiconductor lamp design featuring a reflector with a lower side and an upper side separated by a rim, where the reflector acts as both a cooling body and a light reflector, allowing for enhanced heat dissipation and omnidirectional light emission by utilizing a second light source group to illuminate shaded regions, thereby expanding the spatial angle range and achieving homogeneous light distribution.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Temperature

If a larger cooling body is used to ensure sufficient cooling of semiconductor light sources, then cooling effectiveness is improved, but the spatial angle range of light emission is restricted and external dimensions increase

Engineering Contradiction:
Improvecooling effectivenessVSAvoidspatial angle range of light emission
Core Design Contradiction:
TemperatureVSIllumination intensity

Solution Approach 1:

The reflector is designed to serve dual functions: it reflects light to enlarge the spatial angle range of illumination while simultaneously acting as a cooling body with integrated cooling channels. This multi-functionality resolves the contradiction by eliminating the need for separate large cooling bodies that would restrict light emission angles.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The patent merges the reflector and cooling body into a single integrated component. The cooling channels are embedded within the reflector structure, allowing heat dissipation without compromising the optical performance and spatial angle range of light emission.

Inventive Principle:
Principle #5Merging (Combining)

2Temperature

If a larger cooling body is used to ensure sufficient cooling of semiconductor light sources, then cooling effectiveness is improved, but external dimensions of the lamp increase

Engineering Contradiction:
Improvecooling effectivenessVSAvoidexternal dimensions of lamp
Core Design Contradiction:
TemperatureVSVolume of moving object

Solution Approach 1:

The reflector performs both optical reflection and thermal management functions, eliminating the need for additional volume dedicated solely to cooling. The integrated design maintains compact external dimensions suitable for retrofit lamp applications.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The cooling channels are nested within the reflector structure, utilizing the existing volume of the reflector for dual purposes. This nesting approach allows effective heat dissipation without increasing the overall external dimensions of the lamp.

Inventive Principle:
Principle #7Nested doll (Nesting)

3Illumination intensity

If the reflector is used to reflect light into shaded regions, then the spatial angle range of illumination is enlarged, but cooling effectiveness may be compromised

Engineering Contradiction:
Improvespatial angle range of illuminationVSAvoidcooling effectiveness
Core Design Contradiction:
Illumination intensityVSTemperature

Solution Approach 1:

The reflector is designed to simultaneously achieve optical reflection for enlarged spatial angle range and thermal management through integrated cooling channels. The cooling channels are positioned to extract heat from LED modules without interfering with light reflection pathways.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The reflector structure incorporates localized cooling channels at specific positions to extract heat from LED modules. The cooling channels are strategically placed to provide adequate heat dissipation while maintaining the reflector's optical functionality for illuminating shaded regions.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The design effectively enlarges the spatial angle range of illumination while ensuring efficient cooling of semiconductor light sources, allowing for broader and more uniform light emission without the need for larger cooling bodies, thus addressing the constraints of retrofit lamp designs.

Implementation Method 1

At least a part of a light that can be emitted by the first light source group can be reflected by means of the lower side of the reflector at least into a spatial region that cannot be directly illuminated by the first light source group

Methodology Applied
Scientific EffectLight reflection: Reflection

Implementation Method 2

the reflector is connected with good thermal conductivity in particular to the light source group or groups to be cooled thereby

Methodology Applied
Scientific EffectThermal conduction: Conduction (thermal)

Implementation Method 3

the upper rim of the reflector is designed as a cooling surface... amplified heat dissipation and therefore more effective cooling of the semiconductor light sources is achieved

Methodology Applied
Scientific EffectThermal radiation: Thermal Radiation

Implementation Method 4

the upper rim of the reflector is designed as a cooling surface... amplified heat dissipation

Methodology Applied
Scientific EffectConvection: Convection

Data Source

PatentUS9316386B2Semiconductor lamp having two groups of LEDs corresponding to upper and lower sides of a reflector
Publication Date: 2016.04.19 LEDVANCE GMBH
  • US9316386B2 patent drawing
  • US9316386B2 patent drawing
  • US9316386B2 patent drawing

AI summary

A semiconductor lamp includes a reflector having a lower side and an upper side, wherein the lower side widens laterally and wherein the lower side and the upper side are separated from one another by an upper rim, and having a first light source group having at least one semiconductor light source and a second light source group having at least one semiconductor light source, wherein the reflector is provided as a cooling body for the first light source group and for the second light source group; wherein at least a part of a light that can be emitted by the first light source group can be reflected by means of the lower side of the reflector at least into a spatial angle range that cannot be directly illuminated by the first light source group.