Multi-Layer Reflector for LED Light Extraction

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Solution Overview

Problem

Existing light emitting devices, particularly III-nitride LEDs, suffer from light absorption within the device due to light being emitted or reflected in directions away from the emission surface, leading to reduced efficiency.

Innovation Solution

A reflective structure is integrated within the n-type region of the light emitting device, utilizing multiple layers of alternating high and low indices of refraction to reflect light back towards the light extraction region, enhancing light escape through a tuned reflector and potentially incorporating a wavelength converter structure.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of energy

If light emitting layers emit light in all directions, then light coverage is comprehensive, but light absorption within the LED increases and efficiency decreases

Engineering Contradiction:
Improvelight absorption lossVSAvoidlight emission directionality
Core Design Contradiction:
Loss of energyVSEase of operation

Solution Approach 1:

The patent converts the harmful effect of light traveling in undesired directions (which causes absorption loss) into a beneficial effect by using a reflector to redirect this light toward the emission surface. The reflector captures light that would otherwise be lost and redirects it usefully, transforming the problem of omnidirectional emission into an advantage for light extraction efficiency.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

Solution Approach 2:

The reflector acts as an intermediary element between the light emitting layers and the emission surface. It mediates the interaction by intercepting light traveling in undesired directions and redirecting it toward the emission surface, thereby improving light extraction without changing the fundamental omnidirectional emission characteristic of the LED.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Loss of energy

If a reflector is added to redirect light, then light extraction efficiency improves, but device complexity increases

Engineering Contradiction:
Improvelight extraction efficiencyVSAvoidreflector structure complexity
Core Design Contradiction:
Loss of energyVSDevice complexity

Solution Approach 1:

The reflector is designed to perform multiple functions: it redirects light toward the emission surface, provides structural support within the LED, and can be integrated with existing LED layers without requiring separate complex subsystems. This multi-functionality reduces the need for additional specialized components, thereby limiting the increase in device complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The reflector's optical parameters (reflectivity, angle of reflection, spectral response) are optimized to achieve high light extraction efficiency. By carefully selecting and tuning these parameters, the reflector achieves effective light redirection with a relatively simple structure, avoiding the need for complex multi-element optical systems.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution significantly improves light extraction efficiency by reflecting light emitted by the light emitting region back towards the extraction region, reducing absorption and enhancing the overall brightness of the device.

Implementation Method 1

The reflector can include multiple layers, where one layer has an index of refraction different than the other layers. The reflector being tuned to reflect light emitted by the light emitting region back toward the light extraction region.

Methodology Applied
Scientific EffectReflection: Reflection

Implementation Method 2

Light may be reflected within the LED, for example by total internal reflection at the interface between two materials with different indices of refraction.

Methodology Applied
Scientific EffectTotal internal reflection: Total Internal Reflection

Implementation Method 3

The reflector can include multiple layers, where one layer has an index of refraction different than the other layers.

Methodology Applied
Scientific EffectOptical interference: Interference

Data Source

PatentUS10665759B2Reflective structure for light emitting devices
Publication Date: 2020.05.26 LUMILEDS SINGAPORE PTE LTD
  • US10665759B2 patent drawing
  • US10665759B2 patent drawing
  • US10665759B2 patent drawing

AI summary

Described is a reflector for light emitting devices. A device includes a reflector in contact with a first n-type region and a second n-type region. The reflector includes multiple layers. One layer having an index of refraction different than the other layers. The device includes a light emitting region (LER) in contact with the second n-type region, a p-type region in contact with the LER and a light extraction region (LXR) in contact with the p-type region. A majority of light escapes the device through the LXR. The reflector reflects light emitted by the LER back towards the LXR. In another device, a reflector is embedded in a n-type region of the device. The device includes a LER, a p-type region, and a wavelength converter structure. The reflector reflects light emitted by the wavelength converting structure back towards the wavelength converting structure.