LED Lighting Reflector and Housing Integration

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Solution Overview

Problem

Conventional LED lighting apparatuses often produce intense light that can be harsh on the eyes, and there is a need for a solution that mitigates this intensity while maintaining high efficiency and longevity.

Innovation Solution

A lighting apparatus comprising a body with a receiving recess for a reflector and light source, where the reflector has multiple reflective surfaces to redirect light, and a connection board for electrical connection without wires, enhancing heat management and luminous efficiency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Illumination intensity

If conventional LED lighting apparatuses are used, then high conversion efficiency and long life span are achieved, but intense light is emitted that can be harsh on the eyes

Engineering Contradiction:
Improvelight intensityVSAvoideye strain
Core Design Contradiction:
Illumination intensityVSObject-affected harmful factors

Solution Approach 1:

The lighting apparatus is divided into multiple light sources arranged in a specific pattern, with each light source contributing to the overall illumination. This segmentation allows the light to be distributed more evenly and reduces the intensity from any single point, mitigating eye strain while maintaining total luminous output

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

A reflector is introduced as an intermediary element between the light sources and the viewing area. The reflector redirects and diffuses the light from the LEDs, transforming the direct intense light into a more distributed and less harsh illumination pattern that reduces eye strain

Inventive Principle:
Principle #24Intermediary (Mediator)

2Object-affected harmful factors

If a reflector with multiple reflective surfaces is used, then light is effectively redirected and eye strain is reduced, but device complexity increases

Engineering Contradiction:
Improveeye strainVSAvoidstructural complexity
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

The reflector is integrated directly into the housing structure of the lighting apparatus, merging two separate components (reflector and housing) into a unified structure. This reduces the number of separate parts and simplifies assembly while maintaining the light-redistributing function

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The housing structure serves multiple functions: it provides structural support, contains the light sources, and incorporates the reflector surface for light redirection. This multi-functionality reduces the need for additional dedicated components, simplifying the overall device structure

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Loss of energy

If light sources are disposed on side surfaces corresponding to reflective surfaces, then luminous efficiency is improved, but manufacturing precision requirements increase

Engineering Contradiction:
Improveluminous efficiencyVSAvoidpositioning precision
Core Design Contradiction:
Loss of energyVSManufacturing precision

Solution Approach 1:

The housing is pre-formed with integrated reflector surfaces and predetermined mounting locations for the light sources. This preliminary structuring ensures that when light sources are installed, they are automatically positioned at the optimal locations for maximum luminous efficiency, reducing the need for high-precision adjustment during assembly

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The housing structure incorporates locally optimized features such as recesses, protrusions, or keyed interfaces at specific mounting locations that guide light source placement. These localized structural qualities ensure precise positioning without requiring high-precision manufacturing throughout the entire component

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution effectively reduces eye strain by diffusing light through reflective surfaces while maintaining high efficiency and longevity, and simplifies assembly by eliminating the need for separate wires, resulting in improved luminous efficiency and a compact design.

Implementation Method 1

a reflector disposed in the receiving recess of the body and comprising a plurality of reflective surfaces

Methodology Applied
Scientific EffectReflection: Reflection

Data Source

PatentUS10234103B2Lighting apparatus
Publication Date: 2019.03.19 SUZHOU LEKIN SEMICON CO LTD
  • US10234103B2 patent drawing
  • US10234103B2 patent drawing
  • US10234103B2 patent drawing

AI summary

A lighting apparatus comprises: a body comprising a first body and a second body, wherein the first body comprises a first bottom surface and a first side surface, wherein the second body comprises a second bottom surface and a second side surface, and wherein the body has a receiving recess configured by the first bottom surface, the second bottom surface, the first side surface and the second side surface; a reflector disposed in the receiving recess of the body and comprising a plurality of reflective surfaces; and a light source disposed on the first side surface of the first body and the second side surface of the second body, disposed at an area corresponding to the reflective surfaces of the reflector.