LED Illumination Unit with Adjustable Reflectors

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Solution Overview

Problem

Existing illumination systems for large areas, such as street lighting, face challenges in energy efficiency and adaptability, as they often require complex structures and additional components like lenses and filler materials, which increase costs and reduce flexibility in application.

Innovation Solution

A modular illumination unit featuring a carrier device with light emitting diodes arranged in a two-dimensional pattern, utilizing separate reflector elements that can be easily adjusted in angle, number, and shape to optimize radiation characteristics, and incorporating a light sensor and radio communication for energy-efficient control, eliminating the need for separate lenses and filler materials.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Use of energy by moving object

If conventional illumination systems (sodium vapor lamps, mercury vapor lamps, incandescent bulbs, fluorescent tubes) are used for large area illumination, then sufficient illumination intensity is achieved, but energy consumption is high

Engineering Contradiction:
Improveenergy consumptionVSAvoidillumination intensity
Core Design Contradiction:
Use of energy by moving objectVSIllumination intensity

Solution Approach 1:

The illumination system is segmented into multiple individual LED light sources arranged in a two-dimensional array on a carrier device. Each LED is a separate, controllable unit that contributes to the overall illumination, allowing efficient energy distribution across large areas while maintaining sufficient illumination intensity through the collective output of many discrete light sources

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The system transitions from conventional lamp technologies to LED technology, fundamentally changing the light generation parameter from thermal radiation and gas discharge to electroluminescence. This parameter change enables dramatically reduced energy consumption while maintaining or improving illumination intensity, as LEDs convert electrical energy to light more efficiently than conventional sources

Inventive Principle:
Principle #35Parameter changes

2Illumination intensity

If complex structures with separate lenses and filler materials are used in illumination systems, then optical performance is improved, but device complexity and manufacturing cost increase

Engineering Contradiction:
Improveoptical performanceVSAvoidstructure complexity
Core Design Contradiction:
Illumination intensityVSDevice complexity

Solution Approach 1:

The system merges the functions of multiple separate optical components into a single integrated LED array structure. Instead of using separate lenses, reflectors, and filler materials to control and distribute light, the LEDs themselves are arranged in a two-dimensional pattern that inherently provides the desired illumination distribution, eliminating the need for additional optical components and simplifying the overall device structure

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The LED array structure serves multiple functions simultaneously: it provides light generation, optical distribution, and structural support all in one configuration. The two-dimensional arrangement of LEDs on the carrier device creates a universal platform that can illuminate large areas without requiring application-specific optical components, reducing device complexity while maintaining optical performance

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution provides a cost-effective, adaptable, and energy-efficient illumination system capable of precise radiation characteristic adjustment, suitable for various applications, with reduced energy consumption and simplified manufacturing, while maintaining high luminous flux and thermal management through the use of high-brightness LEDs and diffusely reflecting reflector elements.

Implementation Method 1

a plurality of light emitting diodes (13) are fastened to a carrier device (11)

Methodology Applied
Scientific EffectLight emitting diode: Light Emitting Diode

Implementation Method 2

The light emitting diodes hereby form a rectangular matrix

Methodology Applied
Scientific EffectElectroluminescence: Electroluminescence

Implementation Method 3

A plurality of reflector elements (17) are fastened to the carrier device (11) between the light emitting diodes (13)

Methodology Applied
Scientific EffectReflection: Reflection

Data Source

PatentUS9000346B2Illumination unit
Publication Date: 2015.04.07 VISHAY ELECTRONICS
  • US9000346B2 patent drawing
  • US9000346B2 patent drawing
  • US9000346B2 patent drawing

AI summary

An illumination unit for illuminating large surfaces comprises a carrier device (11), to which a plurality of light emitting diodes (13) is fastened in a two-dimensional arrangement. A plurality of separate reflector elements (17) is fastened to the carrier device between the light emitting diodes.