LED Reflector Non-Reflection Film Area Prevents Dicing Peeling

The patent applies preliminary action by forming the reflection film on the reflector assembly before dicing. The reflection film is deposited on the inclined surfaces of multiple reflectors while they are still assembled together, and then the assembly is diced to separate individual reflectors. This preliminary film formation ensures that the reflection film is already in place before the dicing process, eliminating the need for post-dicing film application and preventing peeling issues that would occur if dicing were performed first.

The patent extracts the protective function from the reflection film system by providing mechanical support through the reflector assembly structure itself rather than adding a top coat. The reflector assembly is designed to hold the reflection film securely during dicing and assembly processes, eliminating the need for a top coat that would otherwise be required to prevent peeling. This extraction approach maintains the high reflectance of the reflection film without the light-absorbing top coat layer.

The patent applies local quality by providing terminal position identification marks only at specific locations on the reflector assembly that correspond to terminal positions, rather than using complex concave shapes across the entire reflector surface. The identification marks are formed locally at the necessary positions through the mold jig, providing sufficient terminal identification functionality while using a simpler mold design that requires less labor for production.