LED Linear Regulator Circuit Power Factor Improvement

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Solution Overview

Problem

Traditional LED linear regulators suffer from insufficient light output and excessive flicker noise due to low power factor, leading to inefficiencies in LED lighting applications.

Innovation Solution

An LED linear regulator circuit that includes a rectifier, a capacitor, a plurality of LEDs, a current limiter, and a current controller, where the capacitor serves as a capacitive load to improve light output and minimize flicker noise by aligning the phases of input current and voltage, thereby increasing the power factor.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If traditional LED linear regulators are used, then the circuit structure is simple, but the power factor is low and flicker noise is excessive

Engineering Contradiction:
Improvecircuit structure simplicityVSAvoidflicker noise
Core Design Contradiction:
Ease of manufactureVSObject-generated harmful factors

Solution Approach 1:

The patent introduces a capacitor as an intermediary component between the rectifier and LEDs. This capacitor serves as a capacitive load that improves power factor and reduces flicker noise by smoothing the current waveform, thereby resolving the contradiction between simple circuit structure and harmful flicker noise generation.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Ease of manufacture

If traditional LED linear regulators are used, then the circuit structure is simple, but the total light output is insufficient

Engineering Contradiction:
Improvecircuit structure simplicityVSAvoidtotal light output
Core Design Contradiction:
Ease of manufactureVSIllumination intensity

Solution Approach 1:

The capacitor acts as an intermediary energy storage element that maintains more consistent current flow to the LEDs throughout the AC cycle. This improves the utilization of the AC power source, increasing total light output while keeping the circuit structure relatively simple.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Object-generated harmful factors

If a capacitor is added to improve power factor, then the power factor increases and flicker noise is reduced, but the device complexity increases

Engineering Contradiction:
Improveflicker noiseVSAvoidcircuit component quantity
Core Design Contradiction:
Object-generated harmful factorsVSDevice complexity

Solution Approach 1:

The patent uses a single capacitor as an intermediary component that provides multiple benefits: improving power factor, reducing flicker noise, and increasing light output. This single component approach minimizes the increase in device complexity while achieving multiple performance improvements simultaneously.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution enhances the power factor and efficiency of the LED linear regulator, ensuring consistent light output and reducing flicker noise issues, while being easy to implement and cost-effective.

Implementation Method 1

a capacitor coupled to the rectifier; wherein: the device has a first current path during a first period of operation and a second current path during a second period of operation; and the capacitor charges during the first period of operation and discharges during the second period of operation

Methodology Applied
Scientific EffectCapacitance: Capacitance

Data Source

PatentUS9148916B2LED linear regulator circuit with improved power factor
Publication Date: 2015.09.29 ENNOSTAR CORP
  • US9148916B2 patent drawing
  • US9148916B2 patent drawing
  • US9148916B2 patent drawing

AI summary

The present disclosure involves a device. The device includes a rectifier coupled to receive energy from an alternating current (AC) voltage source. A capacitor is coupled to the rectifier. A plurality of LEDs and a current limiter are coupled in series. The current limiter is configured to limit a current through the LEDs. The plurality of LEDs and the current limiter are collectively coupled to the capacitor in parallel. A current controller is coupled to both the capacitor and the current limiter in series. The current controller is configured to control at least a charging current of the capacitor. The device has a first current path during a first period of operation and a second current path during a second period of operation. The capacitor charges during the first period of operation and discharges during the second period of operation.