LED Retrofit System for HID Fixture Conversion

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Solution Overview

Problem

Existing High Intensity Discharge (HID) lighting systems are inefficient and have a short lifespan, making them costly to maintain and requiring significant downtime for retrofitting, while also generating excessive heat and energy consumption.

Innovation Solution

A method and system for retrofitting HID lighting fixtures with Light Emitting Diode (LED) modules, involving measuring and designing LED arrays to fit within the existing fixture's lens opening, using a power converter to adapt power sources, and reusing existing fixtures to minimize downtime and costs, allowing for customization of light dispersion and positioning.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Illumination intensity

If HID lighting systems are used, then high illumination intensity is achieved, but energy consumption is excessive and heat generation is high

Engineering Contradiction:
Improveillumination intensityVSAvoidenergy consumption
Core Design Contradiction:
Illumination intensityVSUse of energy by moving object

Solution Approach 1:

The patent changes the fundamental operating parameters of the lighting system by replacing HID bulbs with LED modules that operate at different electrical and thermal parameters, achieving the same illumination intensity with lower energy consumption and heat generation

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent substitutes the HID lighting mechanism (gas discharge, arc lamp) with a solid-state LED lighting mechanism, eliminating the need for ballasts and high-voltage electrical systems while maintaining illumination performance

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Loss of energy

If HID fixtures are retrofitted with LED modules, then energy efficiency is improved, but significant downtime is required for the retrofitting process

Engineering Contradiction:
Improveenergy efficiencyVSAvoiddowntime
Core Design Contradiction:
Loss of energyVSLoss of time

Solution Approach 1:

The patent segments the retrofit process into modular components (LED modules with integrated mounts and wiring) that can be independently installed and replaced, enabling quick swapping without complex disassembly of the entire fixture

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent incorporates preliminary design features including pre-assembled LED modules with integrated mounting hardware and wiring configurations that match existing HID fixtures, allowing for rapid installation without on-site customization

Inventive Principle:
Principle #10Preliminary action

3Adaptability or versatility

If custom LED arrays are designed to fit existing fixtures, then adaptability is improved, but device complexity increases

Engineering Contradiction:
ImproveadaptabilityVSAvoiddevice complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent creates universal LED modules with standardized mounting interfaces and wiring configurations that can be adapted to multiple different HID fixture types, eliminating the need for custom designs for each fixture while maintaining adaptability through the use of existing fixture components such as brackets and lenses

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution enables efficient, cost-effective, and quick conversion of HID fixtures to LED systems, reducing operational and maintenance costs, improving light efficiency, and minimizing downtime during the retrofitting process.

Implementation Method 1

wiring such at least one light-emitting-diode array to connect with at least one power converter structured and arranged to convert power from at least one input power of such at least one high-intensity-discharge lighting fixture to power requirements of such at least one light-emitting-diode array

Methodology Applied
Scientific EffectPower conversion:

Implementation Method 2

at least one light-emitting-diode array structured and arranged to illuminate a designated area when mounted in at least one lighting fixture enclosure

Methodology Applied
Scientific EffectLight-emitting diode effect: Light Emitting Diode

Data Source

PatentUS10352506B1LED retrofit systems
Publication Date: 2019.07.16 KENNETH NICKUM
  • US10352506B1 patent drawing
  • US10352506B1 patent drawing
  • US10352506B1 patent drawing

AI summary

LED retrofitting system for retrofitting High Intensity Discharge Lighting (HID) fixtures with Light Emitting Diode (LED) arrays and the method for retrofitting.