LED Scattering Pattern Structure for Higher Light Extraction

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Solution Overview

Problem

Semiconductor-based light emitting diodes (LEDs) face challenges in achieving high light extraction efficiency due to total reflection phenomena caused by high refractive index materials, leading to trapped light and reduced luminous efficiency.

Innovation Solution

A light emitting device is designed with a buffer layer, a body comprising semiconductor layers, a reflective layer, and a scattering pattern between the first semiconductor layer and the buffer layer. The scattering pattern, which can have a mesh structure with holes of various shapes, is configured to scatter light emitted from the active layer and reflected light, enhancing light extraction efficiency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Use of energy by moving object

If high refractive index materials are used in LED, then luminous efficiency is improved, but light extraction efficiency deteriorates due to total reflection phenomenon

Engineering Contradiction:
Improveluminous efficiencyVSAvoidlight extraction efficiency
Core Design Contradiction:
Use of energy by moving objectVSLoss of energy

Solution Approach 1:

The patent introduces a scattering pattern with a mesh structure including a plurality of holes between the first semiconductor layer and the buffer layer. This porous structure creates refractive index variations that scatter trapped light, enabling it to escape the LED and improving light extraction efficiency without compromising the high refractive index materials needed for luminous efficiency.

Inventive Principle:
Principle #31Porous materials

Solution Approach 2:

The patent changes the physical and optical parameters by introducing a scattering pattern with specific structural characteristics (mesh structure with holes of various shapes, period of 0.1-10 μm, thickness of 10 nm-1 μm). This scattering pattern creates refractive index variations that transform the optical path of trapped light, enabling it to escape and improving light extraction efficiency while maintaining the high refractive index materials for luminous efficiency.

Inventive Principle:
Principle #35Parameter changes

2Loss of energy

If scattering pattern is introduced to improve light extraction, then light extraction efficiency is improved, but device complexity increases

Engineering Contradiction:
Improvelight extraction efficiencyVSAvoidstructure complexity
Core Design Contradiction:
Loss of energyVSDevice complexity

Solution Approach 1:

The patent introduces a scattering pattern with a mesh structure including a plurality of holes, creating a three-dimensional optical path modification within the existing LED structure. This dimensional approach scatters light in multiple directions, improving light extraction efficiency without fundamentally redesigning the entire device architecture.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The scattering pattern employs a porous mesh structure with holes of various shapes (circular, elliptical, or polygonal cross-sections) that can be integrated into the existing LED layers. This porous design adds optical scattering functionality while maintaining compatibility with standard LED manufacturing processes, thereby limiting the increase in device complexity.

Inventive Principle:
Principle #31Porous materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The incorporation of a scattering pattern significantly improves light extraction efficiency by scattering light that would otherwise be trapped, resulting in enhanced luminous output and efficiency of the light emitting device.

Implementation Method 1

a scattering pattern provided between the first semiconductor layer and the buffer layer, the scattering pattern being configured to scatter the light incident from the active layer and light incident from the reflective layer

Methodology Applied
Scientific EffectLight scattering: Scattering

Implementation Method 2

a reflective layer configured to reflect light incident from the active layer

Methodology Applied
Scientific EffectLight reflection: Reflection

Data Source

PatentUS20250113659A1Light emitting device and manufacturing method thereof
Publication Date: 2025.04.03 SAMSUNG ELECTRONICS CO LTD
  • US20250113659A1 patent drawing
  • US20250113659A1 patent drawing
  • US20250113659A1 patent drawing

AI summary

Provided is a light emitting device including a buffer layer, a body provided on the buffer layer, the body including a first semiconductor layer, an active layer, and a second semiconductor layer, a reflective layer configured to reflect light incident from the active layer, and a scattering pattern provided between the first semiconductor layer and the buffer layer, the scattering pattern being configured to scatter the light incident from the active layer and light incident from the reflective layer.