LED Illumination Device Slide Mechanism for Safe Light Source Exchange

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Solution Overview

Problem

The existing illumination devices for liquid crystal display devices face challenges in exchanging LED light sources without causing damage, such as cracking of solder or unsticking of the LED chip from the printed substrate, due to contact with the light guide plate during sliding operations.

Innovation Solution

An illumination device design featuring a light source unit with point-like LEDs, a light source holding member, and a spacer that ensures a gap between the light guide plate and the LEDs during insertion, using a slide mechanism to prevent interference and employing an elastic spacer for stable positioning and adjustment, along with a pressing member to maintain optimal clearance and luminance uniformity.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If a slide mechanism is used to exchange the light source unit, then the ease of operation is improved, but the reliability deteriorates due to potential contact between the LED and light guide plate causing cracking or unsticking

Engineering Contradiction:
Improveease of light source exchangeVSAvoidlight source unit integrity
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

A pressing member is introduced as an intermediary component between the light source unit and the housing. This pressing member applies pressure to push the light source unit against the light guide plate during operation, but can be removed during exchange to prevent damage while maintaining ease of operation through the slide mechanism

Inventive Principle:
Principle #24Intermediary (Mediator)

2Illumination intensity

If the light source unit is pressed against the light guide plate, then the illumination intensity is improved, but the strength deteriorates due to risk of damage during sliding insertion

Engineering Contradiction:
Improveluminance uniformityVSAvoidlight source unit durability
Core Design Contradiction:
Illumination intensityVSStrength

Solution Approach 1:

The system transitions from a static fixed position to a dynamic adjustable position. The light source unit can slide along the edge face of the light guide plate to adjust the pressing degree, allowing optimization of illumination intensity while avoiding excessive force that could cause damage during insertion

Inventive Principle:
Principle #15Dynamics

3Ease of operation

If a slide mechanism allows movement of the light source unit, then the ease of operation is improved, but the stability deteriorates due to potential misalignment or loose fitting

Engineering Contradiction:
Improvelight source exchangeabilityVSAvoidlight source unit positioning stability
Core Design Contradiction:
Ease of operationVSStability of the object's composition

Solution Approach 1:

The pressing degree parameter is adjusted by sliding the light source unit along the edge face of the light guide plate. This allows optimization of the fit between components, ensuring stable positioning during operation while maintaining ease of exchange by removing the pressing member during insertion

Inventive Principle:
Principle #35Parameter changes

Data Source

PatentUS8342730B2Illumination device, method of assembling illumination device, and liquid crystal display device
Publication Date: 2013.01.01 138 EAST LCD ADVANCEMENTS LTD
  • US8342730B2 patent drawing
  • US8342730B2 patent drawing
  • US8342730B2 patent drawing

AI summary

There is provided an illumination device equipped with a light guide plate having a light emission face and a light incident face, a printed substrate having a first plane and a second plane opposite to the first plane, a plurality of point like light sources for supplying light to the light guide plate, a housing disposed at a opposite side of the light emission face of the light guide plate, and a light source holding member for holding the printed substrate. The light source holding member has a bend portion, and a edge of the bend portion is inserted in between the light guide plate and the housing.