LED Solar Simulator Spectral Control via Segmentation

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Solution Overview

Problem

Current solar simulator systems rely on high-intensity lamps, which are costly and complex, and face challenges in reproducing the solar spectrum due to limitations on materials used in optical filters, making it difficult to achieve desired wavelength ranges.

Innovation Solution

An LED-based solar simulator system utilizing multiple LED groups, a field flattening device, and a diffractive element to produce a broad spectrum light source, allowing for selective variation of the wavelength spectra and efficient reproduction of the solar spectrum.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Illumination intensity

If high intensity lamps are used to reproduce the solar spectrum, then the spectral output can be achieved, but the system cost and complexity increase

Engineering Contradiction:
Improvespectral outputVSAvoidoptical filter system
Core Design Contradiction:
Illumination intensityVSDevice complexity

Solution Approach 1:

The solar simulator is divided into multiple LED groups, each emitting at a specific wavelength range. This segmentation allows the system to reconstruct the solar spectrum through combination of discrete spectral components rather than using a single high-intensity lamp with complex filters.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The system changes the spectral parameters by selectively controlling the intensity of individual LED groups at different wavelengths. This allows dynamic adjustment of the spectral output to match solar characteristics without requiring physical optical filters.

Inventive Principle:
Principle #35Parameter changes

2Adaptability or versatility

If optical filter systems are used to tune the spectral output, then the desired wavelength range can be selected, but the system cost and complexity increase

Engineering Contradiction:
Improvewavelength range selectionVSAvoidoptical filter system
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The system provides dynamic spectral tuning by electronically controlling the intensity of individual LED groups through PWM dimming. This replaces static optical filters with a dynamic, programmable approach that can selectively activate any combination of wavelength ranges.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent replaces the mechanical/optical filter system with an electronic control system. Instead of physically filtering light wavelengths, the system electronically selects which LED groups to activate, substituting mechanical filtering with electronic wavelength selection.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Adaptability or versatility

If multiple optical filters are used to enable various wavelength ranges, then spectral versatility is improved, but the device complexity and material limitations increase

Engineering Contradiction:
Improvespectral rangeVSAvoidnumber of filters
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

Each LED group serves multiple functions by contributing to different portions of the solar spectrum. The modular LED array design allows any combination of LED groups to be activated, providing universal spectral coverage without requiring separate filter systems for each wavelength range.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The system combines multiple LED types with different spectral characteristics into a unified array. This composite approach creates a versatile light source that can reproduce the solar spectrum across broad wavelength ranges without relying on colored glass filters subject to material limitations.

Inventive Principle:
Principle #40Composite materials

4Illumination intensity

If high intensity lamps are used, then the solar spectrum can be reproduced, but the energy consumption increases

Engineering Contradiction:
Improveoptical outputVSAvoidenergy consumption
Core Design Contradiction:
Illumination intensityVSUse of energy by moving object

Solution Approach 1:

The system uses partial action by selectively activating only the LED groups necessary to produce the desired spectral output. Rather than continuously operating all LEDs at high intensity, the system activates specific wavelength ranges as needed, reducing overall energy consumption while maintaining spectral accuracy.

Inventive Principle:
Principle #16Partial or excessive action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The LED-based system provides a low-power, cost-effective solution for reproducing the solar spectrum, enabling easy adjustment of spectral characteristics and overcoming material limitations, thus improving the efficiency and versatility of solar simulator systems.

Implementation Method 1

an LED-based solar simulator light source having at least one LED array formed by multiple LED groups of LED assemblies

Methodology Applied
Scientific EffectLight Emitting Diode: Light Emitting Diode

Implementation Method 2

Each LED group may be configured to output at least one optical signal within a discrete spectral range

Methodology Applied
Scientific EffectElectroluminescence: Electroluminescence

Implementation Method 3

the diffractive element may be configured to receive and combine the optical signals from the multiple LED groups to produce a broad spectrum light source output signal

Methodology Applied
Scientific EffectDiffraction: Diffraction

Implementation Method 4

the field flattening device may be configured to attenuate or flatten at least one optical characteristic of the multiple outputs from the LED groups

Methodology Applied
Scientific EffectAbsorption (EM radiation): Absorption (EM radiation)

Data Source

PatentUS10094524B2LED-Based solar simulator system and method of use
Publication Date: 2018.10.09 NEWPORT CORP
  • US10094524B2 patent drawing
  • US10094524B2 patent drawing
  • US10094524B2 patent drawing

AI summary

The present application discloses a LED-based solar simulator light source having at least one LED array formed by multiple LED groups of LED assemblies, at least one field flattening device, at least one diffractive element, and at least one optical element configured to condition the broad spectrum light source output signal and direct the light source output signal to a work surface.