Integrated LED Speaker Fixture Thermal Management

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Solution Overview

Problem

Conventional lighting fixtures do not integrate lighting and sound capabilities, limiting their functionality and requiring separate installations for lighting and audio components.

Innovation Solution

A recessed lighting fixture that combines LED illumination with a speaker, featuring a heat sink to manage heat and improve acoustics, allowing for independent installation and upgrading of lighting and audio components, with options for wired or wireless connections and two-way communication through a microphone.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If lighting and speaker components are integrated into a single fixture, then functionality and installation flexibility are improved, but heat management becomes more complex due to proximity of heat-generating LEDs and heat-sensitive speakers

Engineering Contradiction:
Improvefunctionality integrationVSAvoidheat management complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The internal structure of the fixture is segmented into distinct thermal zones. The LED lighting assembly is separated from the speaker assembly by thermal barriers and air gaps, creating independent thermal management regions that prevent heat transfer between components while maintaining functional integration within the same fixture housing.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Thermal barriers and insulating materials are introduced as intermediary elements between the LED light source and the speaker components. These intermediaries block heat transfer pathways, protecting the speaker from thermal damage while allowing both components to coexist in the integrated fixture.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Duration of action of stationary object

If heat sink is added to manage LED heat, then LED lifespan is improved, but internal space is reduced affecting acoustic performance

Engineering Contradiction:
ImproveLED lifespanVSAvoidinternal space
Core Design Contradiction:
Duration of action of stationary objectVSVolume of stationary object

Solution Approach 1:

The heat sink design utilizes the vertical dimension and lateral surfaces of the fixture housing to dissipate heat. Rather than occupying internal space, the heat sink extends along the housing walls and uses the external surface area for thermal dissipation, thereby protecting internal volume for acoustic purposes while maintaining effective heat management.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The heat sink is strategically positioned to contact only the LED mounting area and thermal barriers, concentrating thermal management functions in specific zones. This localized approach allows other regions of the fixture interior to remain open for optimal acoustic performance without compromising LED thermal management.

Inventive Principle:
Principle #3Local quality

3Reliability

If LED heat is directed away from speakers, then speaker performance is improved, but heat dissipation path becomes more complex

Engineering Contradiction:
Improvespeaker performanceVSAvoidheat dissipation path
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The heat dissipation pathway is extracted and routed through dedicated channels that lead directly to the fixture housing exterior. Thermal barriers and air gaps are strategically placed to guide heat flow away from the speaker region, creating a separate heat egress path that prevents thermal interference with speaker performance while maintaining a relatively simple overall structure.

Inventive Principle:
Principle #2Taking out (Extraction)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables a single package solution for lighting and sound integration, enhancing installation flexibility and acoustic performance by separating heat sources from speakers, thus extending the life of both components and providing improved functionality.

Implementation Method 1

heat from the LEDs may be conducted away from the light source

Methodology Applied
Scientific EffectThermal conduction: Conduction (thermal)

Implementation Method 2

said light emitting diode illumination source is thermally connected to a heat sink transfer shaft; said heat sink transfer shaft passes through a speaker cone voice coil and magnet structure for said speaker; said heat sink transfer shaft is thermally connected to a heat sink at a second side of said speaker

Methodology Applied
Scientific EffectHeat transfer: Conduction (thermal)

Data Source

PatentUS11193655B2Lighting apparatus and related methods
Publication Date: 2021.12.07 ENLIGHTENED AUDIO INC
  • US11193655B2 patent drawing
  • US11193655B2 patent drawing
  • US11193655B2 patent drawing

AI summary

A method is disclosed of modifying a lighting apparatus including a housing. The method involves detachably attaching at least one speaker to the housing when the at least one speaker is in the housing. At least one light source is detachably attachable to the housing independently from attachment of the at least one speaker to the housing. Lighting apparatuses are also disclosed.