LED Stem Structure with Geometric Arrangement for Uniform Lighting

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Solution Overview

Problem

Incandescent light bulbs are inefficient and require frequent replacement, necessitating the development of more efficient lighting solutions like LED technology, which needs innovative arrangements of LED filaments and supporting structures for improved light distribution.

Innovation Solution

The arrangement of LED light sources along the edges of virtual geometric shapes, supported by frames made of electrically conductive and insulating material, enclosed within an envelope, allowing for various configurations such as interleaved, axis-aligned, or differently oriented shapes like pyramids and prisms to provide consistent and even lighting.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of energy

If incandescent light bulbs are used, then light is produced through simple resistive heating, but energy efficiency is poor and bulb lifespan is short

Engineering Contradiction:
Improveenergy efficiencyVSAvoidenergy consumption
Core Design Contradiction:
Loss of energyVSUse of energy by moving object

Solution Approach 1:

The patent replaces the traditional incandescent resistive heating mechanism with LED light emitting diodes that convert electrical energy directly to light through electroluminescence, eliminating the inefficient thermal conversion process and dramatically improving energy efficiency

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The invention changes the fundamental operating parameters from thermal radiation (incandescent) to electroluminescence (LED), operating at much lower temperatures and voltages while producing comparable or superior light output with significantly reduced energy consumption

Inventive Principle:
Principle #35Parameter changes

2Illumination intensity

If LED light sources are arranged in complex geometric configurations, then light distribution uniformity is improved, but structural complexity increases

Engineering Contradiction:
Improvelight distribution uniformityVSAvoidstructural complexity
Core Design Contradiction:
Illumination intensityVSDevice complexity

Solution Approach 1:

The patent divides the LED array into multiple independent modules, each forming a geometric shape (triangle, square, rectangle, hexagon, or octagon), allowing complex light distribution patterns to be achieved through simple repeating units that can be manufactured and assembled independently

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The invention transitions from planar LED arrangements to three-dimensional geometric configurations with LEDs positioned at vertices and along edges of polyhedral structures, enabling superior light distribution uniformity by utilizing spatial dimensionality to optimize illumination patterns from multiple angles

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Reliability

If frames with consecutive conductive and insulating segments are used, then electrical connection reliability is improved, but manufacturing complexity increases

Engineering Contradiction:
Improveelectrical connection reliabilityVSAvoidmanufacturing complexity
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The patent employs frames constructed from composite structures combining conductive and insulating segments in alternating sequences, where the insulating segments prevent unwanted electrical pathways while conductive segments provide necessary electrical connections, achieving reliable electrical isolation and connection simultaneously

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The insulating segments act as intermediary elements between conductive segments, preventing direct electrical contact where isolation is needed while allowing mechanical continuity of the frame structure, thus mediating between electrical connection requirements and structural integrity

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration enhances the efficiency and longevity of LED light bulbs by ensuring uniform light distribution and adaptability in mounting, addressing the inefficiencies of incandescent bulbs and providing versatile lighting solutions.

Implementation Method 1

LED technology continues to advance resulting in improved efficiencies and lower costs with LED light sources found in lighting applications

Methodology Applied
Scientific EffectLight emitting diode (LED): Light Emitting Diode

Data Source

PatentUS10415770B2Lamp design with LED stem structure
Publication Date: 2019.09.17 SAVANT TECHNOLOGIES LLC
  • US10415770B2 patent drawing
  • US10415770B2 patent drawing
  • US10415770B2 patent drawing

AI summary

An LED light bulb includes a stand, a plurality of LED light sources supported by the stand and arranged along edges of at least two geometric shapes, and an envelope enclosing the stand and the plurality LED light sources. A method of assembling an LED light bulb includes arranging a plurality of LED light sources along edges of at least two geometric shapes, supporting the arrangement of LED light sources on a stand, and enclosing the plurality of LED light sources and the stand within an envelope.