LED String Shunt Regulation for Fan Power

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Solution Overview

Problem

Existing LED lamp power supplies face inefficiencies due to the need for separate voltage regulation for DC fans, which results in significant power dissipation and reduced efficacy during dimming, especially in phase-control dimmable AC-mains LED lamps intended for general illumination.

Innovation Solution

Utilizing forward-biased LED junctions as shunt regulators to provide a stable voltage for the fan, reducing power dissipation and achieving near 100% efficiency by diverting current from the LEDs to the fan, thereby maintaining light output without additional components or cost.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a separate voltage regulator is used to power the DC fan, then the fan can operate reliably, but power dissipation increases and efficiency decreases

Engineering Contradiction:
Improvefan operation reliabilityVSAvoidpower dissipation
Core Design Contradiction:
ReliabilityVSLoss of energy

Solution Approach 1:

The patent merges the fan power supply function with the LED string by connecting the fan in parallel across the LED string. The LED string serves dual purposes: generating light and providing voltage regulation for the fan through its forward voltage characteristics, eliminating the need for a separate voltage regulator and reducing power dissipation.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The LED string is given multiple functions: it serves as both the light source and the voltage regulator for the fan motor. By utilizing the forward voltage drop characteristics of the LED string, the system eliminates dedicated regulation components, achieving multi-functionality with a single component.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Stability of the object's composition

If traditional linear regulation is used for fan voltage, then voltage stability is achieved, but efficiency drops significantly during dimming

Engineering Contradiction:
Improvevoltage stabilityVSAvoidpower loss during dimming
Core Design Contradiction:
Stability of the object's compositionVSLoss of energy

Solution Approach 1:

The patent replaces the traditional linear voltage regulation mechanism (which dissipates excess voltage as heat) with a direct connection to the LED string. The LED string's inherent forward voltage characteristics provide natural voltage regulation without the need for dissipative linear regulation, substituting a passive electrical characteristic for an active regulation mechanism.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Ease of operation

If the fan is connected to a separate power supply, then power management is simplified, but device complexity increases

Engineering Contradiction:
Improvepower management simplicityVSAvoidnumber of power supply components
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The patent combines multiple functions into the LED string: light generation and voltage regulation for the fan. By eliminating separate voltage regulators and dedicated fan power supplies, the system reduces component count and overall device complexity while maintaining proper power management.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enhances the efficiency of LED lamp power supplies by minimizing power loss and maintaining light output, even during dimming, by using the LED string as a shunt regulator, resulting in a more efficient and cost-effective solution for LED lamp power management.

Implementation Method 1

utilizing forward-biased LED junctions as shunt regulators to provide a stable voltage for the fan

Methodology Applied
Scientific EffectShunt regulation:

Implementation Method 2

diverting current from the LEDs to the fan

Methodology Applied
Scientific EffectCurrent diversion:

Implementation Method 3

A direct current cooling fan has a first input line and a second input line operatively connected across at least one of the light emitting diodes and has a cooling air delivery direction positioned to cool a surface in thermal contact with a heat generating portion of at least one of the power supply and the string of light emitting diodes

Methodology Applied
Scientific EffectForced convection: Forced Convection

Data Source

PatentUS8827521B1Ultra high efficiency power supply
Publication Date: 2014.09.09 SOLAIS LIGHTING
  • US8827521B1 patent drawing
  • US8827521B1 patent drawing
  • US8827521B1 patent drawing

AI summary

In one general aspect, the invention features an illumination source that includes a power supply having alternating current input lines and positive and negative direct current output lines. A string of light emitting diodes is connected in series between the positive and negative direct current output lines in a forward-biased series. A direct current cooling fan has a first input line and a second input line operatively connected across at least one of the light emitting diodes and has a cooling air delivery direction positioned to cool a surface in thermal contact with a heat generating portion of at least one of the power supply and the string of light emitting diodes.