LED Strip Contact Strips for Invisible Automotive Connections

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Solution Overview

Problem

Conventional LED light emitting strips in automotive lighting systems face limitations in design due to the need for a minimum diameter and bending radius for light guiding elements, which restricts their configuration and length, and visible connections between strips when lit.

Innovation Solution

An LED light emitting strip with a substrate and contact stripes that extend along its sides, allowing for invisible connections between strips without a light guiding element, enabling flexible configuration, smaller diameter, and any desired length with uniform LED chip density.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Illumination intensity

If a light guiding element is used to distribute LED light, then light distribution is improved, but the minimum diameter and bending radius are limited which restricts design flexibility

Engineering Contradiction:
Improvelight distributionVSAvoiddesign flexibility
Core Design Contradiction:
Illumination intensityVSAdaptability or versatility

Solution Approach 1:

The patent removes the light guiding element from the LED strip structure. Instead of using a separate light guiding element to distribute light, the invention uses contact stripes that serve both electrical connection and light distribution functions, eliminating the diameter and bending radius limitations associated with traditional light guiding elements

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The contact stripes are designed to perform multiple functions: they provide electrical energy to the LED chips and simultaneously serve as the structural element for light distribution. This multi-functionality eliminates the need for a separate light guiding element and its associated geometric constraints

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Area of stationary object

If LED strips are connected next to each other in automotive lighting systems, then coverage area is improved, but visible dark areas appear at connection points when lit

Engineering Contradiction:
Improvecoverage areaVSAvoidvisible dark areas at connections
Core Design Contradiction:
Area of stationary objectVSObject-affected harmful factors

Solution Approach 1:

The patent merges the contact stripes of adjacent LED strips by having them overlap and make electrical contact. This merging eliminates the gap between strips that would otherwise appear as a dark area, while the contact stripes themselves remain invisible when the LEDs are illuminated

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The contact stripes serve as an intermediary element between adjacent LED strips, providing both electrical connection and visual continuity. When properly designed and positioned, they mask the connection point while allowing light to pass through or around them

Inventive Principle:
Principle #24Intermediary (Mediator)

3Adaptability or versatility

If contact stripes extend along the side of the substrate, then connection flexibility and invisibility are improved, but manufacturing complexity increases

Engineering Contradiction:
Improveconnection flexibilityVSAvoidmanufacturing complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent optimizes the parameters of the contact stripes, such as their width, length, and positioning, to achieve the desired flexibility and invisibility while maintaining manufacturability. By carefully selecting these parameters, the design balances performance requirements with manufacturing capabilities

Inventive Principle:
Principle #35Parameter changes

Data Source

PatentUS10801705B2LED light emitting strip and arrangement of LED light emitting strips
Publication Date: 2020.10.13 VOSLA GMBH
  • US10801705B2 patent drawing
  • US10801705B2 patent drawing
  • US10801705B2 patent drawing

AI summary

The present invention provides a LED light emitting strip, comprising: a substrate extending along a length direction of the strip; a plurality of LED chips arranged on or in the substrate, wherein the LED chips are arranged in at least one row along the length direction; at least two contact stripes configured to supply the LED chips with electric energy, wherein each of the contact stripes individually extends, at least partially, along a side of the substrate in the length direction, and wherein the LED chips are contacted to the contact stripes at least partially in a transverse or oblique direction of the strip. The present invention further provides an arrangement of light emitting strips including such a LED light emitting strip and a method of manufacturing such an arrangement.