LED Strip Power Connector With Vertical Barrier and Sealing

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

High-voltage LED strip lights face challenges in longer runs due to voltage drop in low-voltage systems and safety risks in high-voltage systems, requiring improved connection methods that comply with electrical standards and provide robust, adaptable solutions for various environments.

Innovation Solution

A connector design with a housing and sealing structure that separates power and ground leads, using a vertical barrier and gaskets to create a secure and waterproof connection, suitable for high-voltage applications, and optionally incorporating a molded strain relief and conduit for enhanced protection and flexibility.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of energy

If high-voltage strip lights are used for longer runs, then voltage drop is reduced, but safety risks (electric shock, electrocution, fire) increase

Engineering Contradiction:
Improvevoltage dropVSAvoidsafety risks
Core Design Contradiction:
Loss of energyVSObject-affected harmful factors

Solution Approach 1:

The connector divides the electrical connection into separate compartments for power and ground leads using a vertical barrier, isolating high-voltage elements to reduce safety risks while maintaining electrical performance for longer strip light runs

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The sealed connector housing acts as an intermediary enclosure that safely contains high-voltage connections, providing isolation between electrical components and the external environment, thereby mitigating safety risks associated with high-voltage strip lights

Inventive Principle:
Principle #24Intermediary (Mediator)

2Object-affected harmful factors

If electrical standards require double jacketing or full conduit enclosure for high-voltage elements, then safety is improved, but device complexity and installation difficulty increase

Engineering Contradiction:
ImprovesafetyVSAvoidconnection structure complexity
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

The connector integrates multiple safety functions (lead separation, sealing, strain relief, conduit integration) into a single unified device, eliminating the need for separate double jacketing or conduit installations while maintaining compliance with electrical standards

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The connector serves multiple functions simultaneously: it separates power and ground leads, provides environmental sealing, offers strain relief, and interfaces with conduit systems, thereby achieving safety requirements without increasing overall system complexity

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentUS9620889B1Power connectors for linear lighting
Publication Date: 2017.04.11 ELEMENTAL LED INC
  • US9620889B1 patent drawing
  • US9620889B1 patent drawing
  • US9620889B1 patent drawing

AI summary

Connectors for connecting light emitting diode (LED) strip light to power are disclosed. The connectors include a housing with a first opening sized to accept an LED strip light and a second opening for a power cord or electrical leads. The openings open into an interior cavity with an internal vertical barrier to separate power and ground leads. Gripping structures proximate to the first opening retain the strip light. A gasket or gaskets within the connector seal the connector from the elements. The second opening may carry a strain relief molded to the power cord. Additionally, an adapter or nipple may be provided to connect the connector to conduit.