LED Superlattice Structure for High-Current Light Output

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Solution Overview

Problem

Conventional light-emitting diodes (LEDs) struggle to provide high light output power while operating under high electric current due to limitations in their epitaxial structures, particularly the P-type electron-blocking layer, which restricts their ability to efficiently convert electrical energy into light energy.

Innovation Solution

The LED design incorporates a superlattice structure with a first superlattice unit composed of nitride-based semiconductor materials, including sub-layers with varying energy band gaps, which are stacked to enhance electron blocking and reduce hole overflow, thereby increasing recombination efficiency and thermal stability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a conventional P-type electron-blocking layer with large energy band gap is used, then electron leakage is prevented and high current operation is enabled, but light output power is insufficient

Engineering Contradiction:
Improvehigh current operation capabilityVSAvoidlight output power
Core Design Contradiction:
ReliabilityVSPower

Solution Approach 1:

The electron-blocking layer is segmented into multiple quantum wells separated by barrier layers, creating a multi-layered structure that provides both electron blocking capability and enhanced light emission. Each quantum well serves as a separate region for carrier confinement and recombination, while the barrier layers prevent electron leakage to the electron-blocking layer.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The electron-blocking layer is constructed as a composite structure combining multiple materials with different band gap energies - InGaN quantum wells for light emission and AlGaN barrier layers for electron blocking. This composite approach allows simultaneous optimization of both light output power and electron blocking performance.

Inventive Principle:
Principle #40Composite materials

2Reliability

If aluminum content in the electron-blocking layer is increased to increase energy band gap, then electron leakage is reduced, but manufacturing complexity increases

Engineering Contradiction:
Improveelectron blocking performanceVSAvoidepitaxial growth complexity
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

Instead of using a single high-aluminum-content layer, the structure is segmented into multiple layers with varying aluminum contents. The barrier layers have high aluminum content for electron blocking, while the quantum wells have lower aluminum content for efficient light emission, simplifying the epitaxial growth process by distributing the manufacturing complexity across multiple functional layers.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different regions of the electron-blocking layer structure have different aluminum contents optimized for their specific functions. The barrier layers have high aluminum content localized for electron blocking, while the quantum wells have optimized aluminum content for light emission, allowing each region to be manufactured with appropriate parameters rather than requiring uniform high-aluminum content throughout.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The enhanced superlattice structure significantly improves luminous efficiency and thermal stability, allowing the LED to maintain high light output power even under elevated temperatures and high electric currents, as demonstrated by increased hot/cold factors and durability in aging tests.

Implementation Method 1

a superlattice structure having a large energy band gap... The superlattice structure includes a first superlattice unit that contains at least one first layered element. The first layered element has a sub-layer which is made of a nitride-based semiconductor material including Al, and which has an energy band gap greater than that of said electron-blocking layer.

Methodology Applied
Scientific EffectQuantum confinement effect:

Implementation Method 2

The P-type electron-blocking layer is made of a nitride-based semiconductor material including Al, and has an energy band gap greater than that of the P-type cladding layer... aims to prevent electron leakage and to increase a rate of radiative-recombination in the LED.

Methodology Applied
Scientific EffectEnergy band gap barrier:

Implementation Method 3

a p-n junction therebetween serves as a diode which directly converts electrical energy into light energy... increase a rate of radiative-recombination in the LED

Methodology Applied
Scientific EffectRadiative recombination: Electroluminescence

Data Source

PatentUS11870010B2Light-emitting diode
Publication Date: 2024.01.09 XIAMEN SANAN OPTOELECTRONICS CO LTD
  • US11870010B2 patent drawing
  • US11870010B2 patent drawing
  • US11870010B2 patent drawing

AI summary

A light-emitting diode includes an N-type cladding layer, and a superlattice structure, an active layer, a P-type electron-blocking layer, and a P-type cladding layer disposed on the N-type cladding layer in such order. The superlattice structure includes at least one first layered element which has a sub-layer made of a nitride-based semiconductor material including Al, and having an energy band gap greater than that of said electron-blocking layer. The P-type electron-blocking layer is made of a nitride-based semiconductor material including Al, and has an energy band gap greater than that of the P-type cladding layer.