LED Tail Rotor Guard Safety Indication

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Solution Overview

Problem

Conventional open tail rotor systems in rotorcraft pose safety hazards to ground personnel and passengers due to their exposed nature, while alternatives that address this issue are often heavier and less effective.

Innovation Solution

A light emitting diode (LED) tail rotor safety and signature lighting system integrated with a tail rotor guard (TRG) that includes inverted V-tail stabilizers and LED lighting elements on the TRG to provide visual indication of the tail rotor's location and status.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Weight of moving object

If an open tail rotor system is used, then weight is reduced and anti-torque effectiveness is improved, but safety hazard increases due to exposed rotor

Engineering Contradiction:
ImproveweightVSAvoidsafety hazard
Core Design Contradiction:
Weight of moving objectVSObject-affected harmful factors

Solution Approach 1:

A protective shroud is introduced as an intermediary structure between the tail rotor and the external environment. The shroud encloses the rotating blades while incorporating LED lighting elements that illuminate the rotor area, thereby protecting ground personnel and passengers from the rotating blades while maintaining the effectiveness of the anti-torque system.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

LED lighting elements are integrated into the protective shroud to emit visible light that changes or varies to indicate the operational status of the tail rotor. The lighting provides visual cues about rotor speed and operational state, making the previously hidden rotor status visible without requiring direct exposure to the rotating blades.

Inventive Principle:
Principle #32Color changes

2Object-affected harmful factors

If alternative protective systems are used to cover the tail rotor, then safety is improved, but weight increases and anti-torque effectiveness decreases

Engineering Contradiction:
Improvesafety hazardVSAvoidweight
Core Design Contradiction:
Object-affected harmful factorsVSWeight of moving object

Solution Approach 1:

The protective shroud is designed as a lightweight enclosure that covers the tail rotor while minimizing weight addition. The shroud structure is optimized to provide necessary protection against rotating blades while using minimal material, thereby avoiding the weight penalty associated with traditional heavy protective covers.

Inventive Principle:
Principle #30Flexible shells and thin films

Solution Approach 2:

The protective shroud serves multiple functions simultaneously: it provides physical protection from the rotating blades, integrates LED lighting for safety indication, and maintains aerodynamic efficiency. This multi-functionality eliminates the need for separate protective structures that would add weight.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Object-affected harmful factors

If conventional protective covers are used, then safety is improved, but device complexity and effectiveness are reduced

Engineering Contradiction:
Improvesafety hazardVSAvoiddevice complexity
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

The protective shroud and lighting system are merged into a single integrated structure. The LED lighting elements are incorporated directly into the shroud, eliminating the need for separate protective covers and lighting assemblies. This integration reduces device complexity while maintaining both safety and effectiveness.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution effectively enhances safety by providing a clear visual indication of the tail rotor's location and status, while maintaining the performance and weight efficiency of the conventional open rotor system.

Implementation Method 1

A light emitting diode (LED) tail rotor safety and signature lighting system integrated with a tail rotor guard (TRG) that includes inverted V-tail stabilizers and LED lighting elements on the TRG to provide visual indication of the tail rotor's location and status.

Methodology Applied
Scientific EffectLight emitting diode (LED): Light Emitting Diode

Data Source

PatentUS12325514B2LED tail rotor safety and status indication lighting system
Publication Date: 2025.06.10 TEXTRON INNOVATIONS INC
  • US12325514B2 patent drawing
  • US12325514B2 patent drawing
  • US12325514B2 patent drawing

AI summary

One embodiment is a rotorcraft comprising a fuselage; an empennage at an aft end of the fuselage; a tail rotor connected to the empennage; and a tail rotor guard (TRG) around the tail rotor, the TRG shrouding to the tail rotor; and a light emitting diode (LED) lighting element integrated into at least one surface of the TRG.