LED Transparent Current Spreading Layer for Light Extraction

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Solution Overview

Problem

Conventional light-emitting diode (LED) devices with textured surfaces enhance light extraction efficiency but compromise lateral current conduction and spreading, resulting in higher forward voltage and potential peeling issues.

Innovation Solution

A light-emitting device with a semiconductor contact layer having a rough top surface and a transparent current spreading layer, where the rough surface is directly under the current spreading layer, and the angles between oblique lines formed by connecting crests and troughs on both surfaces differ by no more than 10 degrees, or are substantially the same, to improve current conduction and adhesion while maintaining light extraction efficiency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of energy

If the semiconductor layer has a textured surface, then light extraction efficiency is improved, but lateral current conduction and current spreading are lowered

Engineering Contradiction:
Improvelight extraction efficiencyVSAvoidlateral current conduction
Core Design Contradiction:
Loss of energyVSReliability

Solution Approach 1:

A transparent current spreading layer is introduced as an intermediary between the textured semiconductor contact layer and the upper electrode. This layer mediates between the light extraction function of the textured surface and the current conduction requirement, providing a path for lateral current spreading while allowing light to pass through to the phosphor layer.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The device uses a composite structure combining a textured semiconductor contact layer with a transparent current spreading layer. The semiconductor layer provides light extraction through its textured surface, while the transparent current spreading layer provides lateral current conduction, creating a system where each layer performs its specialized function without compromising the other.

Inventive Principle:
Principle #40Composite materials

2Loss of energy

If the semiconductor layer has a textured surface, then light extraction efficiency is improved, but forward voltage is higher

Engineering Contradiction:
Improvelight extraction efficiencyVSAvoidforward voltage
Core Design Contradiction:
Loss of energyVSUse of energy by moving object

Solution Approach 1:

The transparent current spreading layer acts as a mediator that reduces the forward voltage by providing improved lateral current conduction paths. This allows current to spread more effectively across the textured semiconductor surface, reducing concentration effects and lowering the overall forward voltage while preserving the light extraction benefits of the textured surface.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Loss of energy

If the semiconductor layer has a textured surface, then light extraction efficiency is improved, but adhesion strength is reduced causing peeling issues

Engineering Contradiction:
Improvelight extraction efficiencyVSAvoidadhesion strength
Core Design Contradiction:
Loss of energyVSStrength

Solution Approach 1:

The transparent current spreading layer forms a composite structure that bridges the textured semiconductor contact layer and the upper electrode. This composite approach allows the textured semiconductor layer to maintain its light extraction function while the additional transparent layer provides enhanced adhesion and mechanical stability, preventing peeling issues.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The textured surface is maintained in the semiconductor contact layer for light extraction, while the transparent current spreading layer provides a smoother, more adherent surface for the upper electrode. Each layer has optimized local properties: the semiconductor layer has high texture for light extraction, while the transparent layer has good adhesion properties.

Inventive Principle:
Principle #3Local quality

Data Source

PatentUS8928022B2Light-emitting device
Publication Date: 2015.01.06 ENNOSTAR CORP
  • US8928022B2 patent drawing
  • US8928022B2 patent drawing
  • US8928022B2 patent drawing

AI summary

A light-emitting device comprising: a light-emitting stacked layer having a first conductivity type semiconductor layer; a light-emitting layer formed on the first conductivity type semiconductor layer; and a second conductivity type semiconductor layer formed on the light-emitting layer; a transparent conductive oxide layer formed on the second conductivity type semiconductor layer wherein the transparent conductive oxide layer having a first portion and a second portion and the upper surface of the transparent conductive oxide layer is a textured surface; a first electrode formed on the second portion of the transparent conductive oxide layer, and a second electrode formed on the first conductivity type semiconductor layer; a planarization layer formed on the first portion of the transparent conductive oxide layer, and the second electrode; and a reflective layer formed on the planarization layer that is devoid of the first electrode and the second electrode.