LED Tube Driver Circuit Segmentation for Homogeneous Illumination

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

LED retrofit tubes face challenges in achieving improved illumination characteristics due to the space required for electronic components, which can obstruct light emission and create dark areas within the tubular body.

Innovation Solution

The LED tube design incorporates a divided driver circuit with electronic components housed within end caps, utilizing a flexible circuit board to connect sub-circuits without additional wiring, allowing for efficient hiding of components and maximizing the luminous surface area by reducing dark areas.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If electronic components are arranged inside the tubular body, then the driver circuit can be housed, but dark areas are created that reduce illumination characteristics

Engineering Contradiction:
Improvehousing of driver circuitVSAvoidillumination characteristics
Core Design Contradiction:
Device complexityVSIllumination intensity

Solution Approach 1:

The driver circuit is segmented into two separate sub-circuits, with each sub-circuit housed in a different end cap. This segmentation allows the electronic components to be distributed away from the central light path, eliminating dark areas on the tubular body while still providing functional housing for all driver circuit components.

Inventive Principle:
Principle #1Segmentation

2Illumination intensity

If electronic components are placed in end caps, then the luminous surface area is increased, but additional wiring is required to connect sub-circuits

Engineering Contradiction:
Improveluminous surface areaVSAvoidwiring complexity
Core Design Contradiction:
Illumination intensityVSDevice complexity

Solution Approach 1:

The LED circuit board serves a dual function: it provides electrical connection between the two sub-circuits in the end caps and simultaneously acts as a light diffuser. By integrating these two functions into a single component, the patent eliminates the need for separate wiring while maintaining electrical connectivity and optimizing light distribution.

Inventive Principle:
Principle #5Merging (Combining)

3Stability of the object's composition

If the LED circuit board is attached to the inner surface, then light can spread homogeneously, but a dark stripe may appear at the attachment location

Engineering Contradiction:
Improveillumination homogeneityVSAvoiddark stripe visibility
Core Design Contradiction:
Stability of the object's compositionVSIllumination intensity

Solution Approach 1:

The LED circuit board is designed with light-diffusing properties that transform the appearance of the attachment area. By optimizing the optical properties of the circuit board, the dark stripe effect is minimized or eliminated, allowing homogeneous light distribution without visible defects at the attachment location.

Inventive Principle:
Principle #32Color changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration enhances illumination homogeneity and increases the overall luminous surface area by effectively concealing electronic components, thereby improving the illumination characteristics of the LED tube.

Implementation Method 1

an LED light engine (11) with a plurality of LEDs (12)

Methodology Applied
Scientific EffectLight Emitting Diode: Light Emitting Diode

Implementation Method 2

a translucent tubular body (2) having an inner surface (3), an outer surface (4)

Methodology Applied
Scientific EffectLight diffusion: Scattering

Data Source

PatentUS11204137B2LED tube
Publication Date: 2021.12.21 LEDVANCE GMBH
  • US11204137B2 patent drawing
  • US11204137B2 patent drawing
  • US11204137B2 patent drawing

AI summary

A light emitting diode (LED) tube includes a translucent tubular body having an inner surface, an outer surface, a first end, and a second end. The LED tube further includes a first end cap with a first pair of contact pins, arranged at the first end of the tubular body, and a second end cap with a second pair of contact pins, arranged at the second end of the tubular body, an LED light engine with a plurality of LEDs, and a driver circuit for driving the LED light engine. The driver circuit includes a first sub-circuit with at least one electronic component and a second sub-circuit with at least one electronic component.