Motor Vehicle Leg Apron with Impact-Absorbing Foam Bars

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Solution Overview

Problem

Existing motor vehicle leg aprons provide protection against bad weather but fail to safeguard driver limbs during impacts or falls, and they can be difficult to detach in emergency situations.

Innovation Solution

A leg apron design featuring semi-rigid, impact-absorbing protective bars made of polymeric foam, integrated into the side portions to protect femoral and tibial areas, with removable coupling elements like Velcro strips to ensure secure attachment without damaging clothing, allowing for enhanced protection and ease of use.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If a legs apron is designed to provide maximum freedom of movement, then the driver's mobility is improved, but the protection against impacts is worsened

Engineering Contradiction:
Improvefreedom of movementVSAvoidimpact protection
Core Design Contradiction:
Ease of operationVSObject-affected harmful factors

Solution Approach 1:

The apron incorporates semi-rigid protective bars in specific locations (side portions) while maintaining flexible fabric in other areas. This local differentiation provides impact protection where needed while preserving overall freedom of movement for the driver's legs.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The apron combines different materials with contrasting properties: flexible fabric for movement freedom and semi-rigid polymeric foam bars for impact protection. This composite structure resolves the contradiction by integrating both requirements into a single system.

Inventive Principle:
Principle #40Composite materials

2Stability of the object's composition

If a legs apron uses stiffening systems to limit fluttering, then the apron's stability is improved, but the ease of separation is worsened

Engineering Contradiction:
Improveapr on stabilityVSAvoidease of separation
Core Design Contradiction:
Stability of the object's compositionVSEase of operation

Solution Approach 1:

The apron is divided into modular components including removable protective bars and separable side portions. This segmentation allows the stiffening elements to be detached independently, improving ease of separation while maintaining stability during normal use.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The apron transitions from a static stiffened structure to a dynamic system where protective elements can be easily added or removed. The semi-rigid bars provide stability when attached but can be quickly detached in emergencies, creating a dynamic adaptability that resolves the contradiction.

Inventive Principle:
Principle #15Dynamics

3Reliability

If a legs apron provides comprehensive limb protection, then the safety is improved, but the device complexity is worsened

Engineering Contradiction:
ImprovesafetyVSAvoidstructure complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The apron uses thin flexible fabric combined with slender semi-rigid bars rather than bulky protective structures. This approach provides comprehensive limb protection while minimizing added complexity and maintaining a simple, lightweight design.

Inventive Principle:
Principle #30Flexible shells and thin films

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The leg apron effectively protects lower limbs from impacts at low speeds while maintaining comfort and ease of separation, enhancing both active and passive safety for motor vehicle drivers.

Implementation Method 1

semi-rigid, impact-absorbing protective bars made of polymeric foam

Methodology Applied
Scientific EffectImpact absorption: Deformation

Data Source

PatentUS11040749B2Legs apron for a motor vehicle
Publication Date: 2021.06.22 PIAGGIO & C SPA
  • US11040749B2 patent drawing
  • US11040749B2 patent drawing
  • US11040749B2 patent drawing

AI summary

A legs apron for a motor vehicle includes a middle portion having a longitudinal axis; a first side portion and a second side portion, which extend laterally on opposite sides. The side portions define a first and a second folding portion, which extend according in a prevalent direction substantially parallel to the longitudinal axis. The legs apron has an operating configuration in which the side portions are folded along the folding portions to extend over a respective side transversely with respect to the middle portion. The apron has protection against impacts to protect the lower limbs of the driver. First and second protective bar couple to the first and second side portions. The protective bars each extend parallel or substantially parallel to the longitudinal axis. The protective bars are proximal to the first and second folding portions, to protect at least the femoral portions of the driver's legs.