Legged Backlight Substrate Layout for Flat Local Dimming Panels

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Solution Overview

Problem

Existing display devices face complexity in electrical installation, high manufacturing costs, and issues with substrate lifting due to diodes, along with a need for improved local dimming performance and reduced cable connections between LED drivers and substrates.

Innovation Solution

A display device design featuring a simplified electrical installation with reduced substrate manufacturing costs, minimized substrate lifting, and enhanced local dimming performance through innovative substrate shapes and arrangements, utilizing a backlight unit with a reflective sheet and optical unit to improve image quality.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Illumination intensity

If multiple substrates are used for LED mounting to improve local dimming performance, then image quality is improved, but device complexity and cable connections increase

Engineering Contradiction:
Improvelocal dimming performanceVSAvoidelectrical installation complexity
Core Design Contradiction:
Illumination intensityVSDevice complexity

Solution Approach 1:

The patent combines multiple substrates into a single integrated substrate structure where multiple LED arrays are mounted on one substrate. This merging approach maintains the local dimming capability across different regions while eliminating the need for separate substrates and their associated cables, thus reducing electrical installation complexity.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The single substrate is designed to perform multiple functions: it serves as the mounting base for multiple LED arrays, provides electrical connections to all arrays through integrated circuits, and enables local dimming control across different regions. This multi-functionality eliminates the need for separate specialized substrates for each LED array.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Illumination intensity

If diodes are mounted on substrate to enable local dimming control, then local dimming performance is improved, but substrate lifting occurs reducing image quality

Engineering Contradiction:
Improvelocal dimming performanceVSAvoidsubstrate flatness
Core Design Contradiction:
Illumination intensityVSManufacturing precision

Solution Approach 1:

The patent applies different structural characteristics to different regions of the substrate. In areas where diodes are mounted for local dimming control, the substrate incorporates recessed regions or support structures that prevent lifting. This localized structural modification maintains substrate flatness in critical areas while preserving local dimming functionality.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The diodes and associated electronic components are nested within recessed areas or integrated into the substrate structure in a way that prevents protrusion. This nesting approach allows the diodes to be functional while maintaining the overall flatness of the substrate surface, preventing image quality degradation.

Inventive Principle:
Principle #7Nested doll (Nesting)

3Illumination intensity

If multiple cables connect LED driver to substrates then local dimming control is achieved, but manufacturing cost and installation complexity increase

Engineering Contradiction:
Improvelocal dimming control capabilityVSAvoidmanufacturing cost
Core Design Contradiction:
Illumination intensityVSEase of manufacture

Solution Approach 1:

The patent merges multiple cable connections into a single integrated electrical connection system. The LED driver connects to the single substrate through one set of electrical connections, which then distributes power and control signals to multiple LED arrays on the substrate. This eliminates the need for multiple separate cables and connectors, reducing manufacturing cost and installation complexity.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The single electrical connection system performs multiple functions: it provides power to all LED arrays, transmits control signals for local dimming, and establishes electrical continuity across the entire substrate. This multi-functional connection system replaces what would otherwise require multiple separate cable assemblies.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution provides a less complex electrical installation, reduces manufacturing costs, minimizes substrate lifting, and enhances local dimming performance, resulting in improved image quality and reduced cable complexity.

Implementation Method 1

a reflective sheet and an optical unit positioned between the front surface of the substrate and the display panel

Methodology Applied
Scientific EffectReflection: Reflection

Data Source

PatentEP4400906B1Display device
Publication Date: 2026.03.11 LG ELECTRONICS INC
  • EP4400906B1 patent drawingFigure 1
  • EP4400906B1 patent drawingFigure 2
  • EP4400906B1 patent drawingFigure 3

AI summary

A display device (1) is provided. The display device (1) of the present disclosure includes a display panel (10); a frame (80) positioned behind the display panel (10), a substrate (42) positioned between the display panel (10) and the frame (80), and coupled to the frame (80), and a plurality of light sources (51) positioned on the substrate (42), wherein the substrate (42) includes an elongated body (42a) and legs (42b) protruding from one long side of the body (42a), and spaced apart from each other along the one long side, wherein the plurality of light sources (51) include a first row of light sources (51) positioned on the legs (42b), and a second row of light sources (51) positioned on the legs (42b) or the body (42a), the second row being spaced apart from the first row, wherein the first and second rows of light sources (51) are positioned along columns parallel to the legs (52b), and are grouped into a local dimming block (BL1; BL2; BL3; ...) for at least each one of the columns.