Optical Lens Assembly Compact Design Aberration Correction

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Solution Overview

Problem

The challenge is to design an optical lens assembly that maintains good imaging quality while minimizing its length, which is essential for portable electronic devices, and also addresses production difficulties such as assembling yield and material properties.

Innovation Solution

The optical lens assembly consists of a sequence of lens elements with specific refracting powers and surface shapes, including convex and concave portions, which are arranged to optimize imaging performance and correct aberrations, ensuring that the ratio of total lens length to effective focal length is within specific limits to achieve a compact and efficient design.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Length of moving object

If the optical lens assembly is scaled down to reduce length, then the total length is reduced, but the imaging quality deteriorates

Engineering Contradiction:
Improvetotal lengthVSAvoidimaging quality
Core Design Contradiction:
Length of moving objectVSMeasurement precision

Solution Approach 1:

Each lens element is designed with specific local surface characteristics (convex or concave portions in specific regions) to optimize light ray control at different positions, enabling compact design while maintaining imaging quality through localized functional optimization

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent applies specific parameter relationships (such as (TTL×F/#)/EFL≤2.2 and 1.1≤EFL/TTL≤1.3) to control the optical system's performance, allowing miniaturization while preserving imaging quality through mathematical optimization of key parameters

Inventive Principle:
Principle #35Parameter changes

2Length of moving object

If the optical lens assembly is scaled down to reduce length, then the total length is reduced, but the aperture size decreases

Engineering Contradiction:
Improvetotal lengthVSAvoidaperture size
Core Design Contradiction:
Length of moving objectVSArea of stationary object

Solution Approach 1:

The patent optimizes the F/# parameter and its relationship with TTL and EFL to maintain adequate aperture size in a compact system, achieving (TTL×F/#)/EFL≤2.2 which balances aperture availability with miniaturization

Inventive Principle:
Principle #35Parameter changes

3Length of moving object

If the optical lens assembly is scaled down to reduce length, then the total length is reduced, but the field of view narrows

Engineering Contradiction:
Improvetotal lengthVSAvoidfield of view
Core Design Contradiction:
Length of moving objectVSAdaptability or versatility

Solution Approach 1:

The lens elements are designed with specific surface shapes (convex portions near optical axis, concave portions near periphery) to control light rays at different field positions, enabling expanded field of view in a compact configuration through localized ray control

Inventive Principle:
Principle #3Local quality

4Ease of manufacture

If conventional lens design methods are used, then manufacturing is simpler, but assembly yield decreases

Engineering Contradiction:
Improvemanufacturing simplicityVSAvoidassembly yield
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The optical system is divided into multiple discrete lens elements with specific functions, allowing independent manufacturing and quality control of each element while ensuring proper assembly through defined spacing and positioning requirements

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design achieves good optical performance with reduced lens length, improving image quality and assembly yield by effectively correcting aberrations and increasing aperture availability without increasing the total length of the lens assembly.

Implementation Method 1

each of the first lens element to the fourth lens element includes an object-side surface that faces the object side and allows imaging rays to pass through as well as an image-side surface that faces the image side and allows the imaging rays to pass through

Methodology Applied
Scientific EffectRefraction: Refraction

Data Source

PatentUS10261288B2Optical lens assembly
Publication Date: 2019.04.16 GENIUS ELECTRONICS OPTICAL XIAMEN
  • US10261288B2 patent drawing
  • US10261288B2 patent drawing
  • US10261288B2 patent drawing

AI summary

An optical lens assembly includes first, second, third and fourth lens elements arranged in sequence from an object side to an image side along an optical axis. Each lens element has an object-side surface and an image-side surface. The first lens element has positive refracting power, and the image-side surface of the first lens element has a convex portion in a vicinity of the optical axis and a convex portion in a vicinity of a periphery. The second lens element has negative refracting power. The object-side surface of the third lens element has a concave portion in a vicinity of the periphery. The image-side surface of the fourth lens element has a convex portion in a vicinity of the periphery.