Lens Assembly for LED Angular CCT Uniformity

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Solution Overview

Problem

Phosphor converted LEDs, such as white phosphor converted LEDs, typically exhibit angular correlated color temperature (CCT) deviation, resulting in non-uniform color temperature across different emission angles, which affects the appearance of light patterns.

Innovation Solution

A lighting device comprising a lens assembly with a reflector and an elastomer, where the lens assembly is configured to mix and collimate light from the LED, reducing angular CCT deviation by creating a gap between the elastomer and the lens with a lower refractive index material, and using a scattering element to enhance light uniformity.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Illumination intensity

If phosphor converted LEDs are used to create white light, then the lighting device can achieve broad spectrum illumination, but angular correlated color temperature deviation occurs resulting in non-uniform color temperature across different emission angles

Engineering Contradiction:
Improvebroad spectrum illuminationVSAvoidcolor temperature uniformity
Core Design Contradiction:
Illumination intensityVSStability of the object's composition

Solution Approach 1:

The lighting device segments the optical path into distinct functional zones: an LED array section emitting light at different angles, a light mixing section with diffusing elements, and a collimating lens section. This segmentation allows light from multiple LEDs to be spatially separated and then remixed, breaking the direct angular-correlated-color-temperature relationship and achieving uniform color temperature across the emission pattern.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different regions of the light mixing section are designed with locally optimized properties - some areas use diffusing materials to scatter light, while other areas use reflective surfaces to redirect light paths. This local quality variation ensures that light from different angles undergoes different transformations, ultimately converging to produce uniform color temperature across the entire emission pattern.

Inventive Principle:
Principle #3Local quality

2Stability of the object's composition

If a lens assembly is added to correct angular CCT deviation, then color temperature uniformity is improved, but device complexity increases

Engineering Contradiction:
Improvecolor temperature uniformityVSAvoidlens assembly structure
Core Design Contradiction:
Stability of the object's compositionVSDevice complexity

Solution Approach 1:

The patent merges multiple optical functions into a single integrated lens assembly that simultaneously performs light collection, mixing, and collimating. Rather than using separate components for each function, the lens assembly combines these operations in one element, reducing overall device complexity while maintaining the ability to correct angular CCT deviation and achieve uniform color temperature.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The lens assembly is designed as a multi-functional optical element that performs multiple roles: it collects light from the LED array, mixes light from different angles through internal refraction and reflection, and collimates the mixed light for uniform emission. This universality reduces the total number of components needed while achieving the desired color temperature uniformity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution achieves a uniform color temperature across a range of emission angles, improving the light's color consistency and reducing angular CCT deviation, making the light appear more uniform and consistent across its emission pattern.

Implementation Method 1

a lens disposed over the LED having a bottom surface facing the circuit board, a top surface opposite the bottom surface, and a lateral surface between the top and bottom surfaces

Methodology Applied
Scientific EffectRefraction: Refraction

Implementation Method 2

a reflector having a reflective surface that faces the lateral surface of the lens and is disposed between the elastomer and the lateral surface of the lens

Methodology Applied
Scientific EffectReflection: Reflection

Implementation Method 3

using a scattering element to enhance light uniformity

Methodology Applied
Scientific EffectScattering: Scattering

Data Source

PatentUS12129990B2Lighting system with lens assembly
Publication Date: 2024.10.29 KORRUS INC
  • US12129990B2 patent drawing
  • US12129990B2 patent drawing
  • US12129990B2 patent drawing

AI summary

According to at least one aspect, a lighting device is provided. The lighting device comprises a circuit board, an LED mounted to the circuit board that is configured to emit light with an angular CCT deviation, a lens assembly mounted to the circuit board over the LED and configured to receive the light emitted from the LED and reduce the angular CCT deviation of the light received from the LED to make a color temperature of the light received from the LED more uniform, and an elastomer encapsulating at least part of the circuit board that is separate and distinct from the lens assembly.