Lens-Based Beam Offset for Laser Walk-Off Compensation

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Solution Overview

Problem

The walk-off effect between laser beams in nonlinear crystals during frequency conversion reduces the efficiency of generating ultraviolet radiation, as it shortens the interaction length, and existing methods for compensating this effect are complex and require precise adjustments or temperature control.

Innovation Solution

An optical system using lenses to introduce a spatial separation between laser beams by refracting them at different angles, allowing for compensation of the walk-off effect without additional adjustment work, using lenses made of materials like quartz glass or BK7 glass with significant wavelength-dependent refractive index differences, and optionally incorporating birefringent materials for further separation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If critical phase matching is used in the second nonlinear crystal for sum-frequency generation, then the frequency conversion efficiency is improved, but the walk-off effect causes spatial separation between laser beams reducing the interaction length

Engineering Contradiction:
Improvefrequency conversion efficiencyVSAvoidinteraction length
Core Design Contradiction:
ProductivityVSLength of moving object

Solution Approach 1:

The patent applies preliminary anti-action by introducing a beam offset before the second nonlinear crystal using a lens. The lens refracts the fundamental wave and second harmonic differently due to their different wavelengths, creating a beam offset that counteracts the walk-off effect occurring in the second nonlinear crystal. This preliminary compensation extends the interaction length and maintains high frequency conversion efficiency throughout the crystal.

Inventive Principle:
Principle #9Preliminary anti-action

2Length of moving object

If a birefringent crystal is added to compensate the walk-off effect, then the interaction length is extended, but the device complexity and adjustment work increase

Engineering Contradiction:
Improveinteraction lengthVSAvoiddevice complexity
Core Design Contradiction:
Length of moving objectVSDevice complexity

Solution Approach 1:

The patent merges the function of beam offset introduction with the existing lens in the optical path. Instead of adding a separate birefringent crystal for compensation, the invention utilizes the refractive properties of an existing lens to create the necessary beam offset. This integration eliminates the need for additional compensation components and reduces adjustment complexity while achieving the same effect of extending interaction length.

Inventive Principle:
Principle #5Merging (Combining)

3Length of moving object

If the birefringent crystal is used for walk-off compensation, then the beam offset is corrected, but temperature control is required to maintain constant birefringence

Engineering Contradiction:
Improveinteraction lengthVSAvoidtemperature stability
Core Design Contradiction:
Length of moving objectVSTemperature

Solution Approach 1:

The patent replaces the temperature-sensitive birefringent crystal with a lens made of materials like quartz glass or BK7 glass, which have minimal temperature dependence for their refractive index in the operating range. This substitution eliminates the need for active temperature control systems while maintaining effective walk-off compensation, simplifying the overall system and reducing operational complexity.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

4Length of moving object

If precise crystal cutting angles are used to compensate walk-off, then the beam alignment is improved, but the manufacturing precision requirements increase

Engineering Contradiction:
Improveinteraction lengthVSAvoidcrystal cutting precision
Core Design Contradiction:
Length of moving objectVSManufacturing precision

Solution Approach 1:

The patent introduces a lens as an intermediary element between the laser source and the second nonlinear crystal. This lens mediates the beam paths by refracting the fundamental wave and second harmonic to create the necessary offset. This approach transfers the precision requirement from crystal cutting angles to lens positioning and selection, which are more easily controlled and adjusted, thereby reducing manufacturing precision constraints on the nonlinear crystals themselves.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach effectively extends the interaction length, increasing the conversion efficiency of ultraviolet radiation generation without the need for precise crystal cutting or temperature maintenance, and allows for the use of standard crystals with minimal beam offset relative to the optical axis.

Implementation Method 1

lenses to introduce a spatial separation between laser beams by refracting them at different angles

Methodology Applied
Scientific EffectRefraction: Refraction

Implementation Method 2

generate, using a first nonlinear crystal with noncritical phase matching, a frequency-doubled laser beam having a second (i.e., second harmonic) wavelength

Methodology Applied
Scientific EffectSecond harmonic generation: Second Harmonic Generation

Implementation Method 3

the fundamental wave and the second harmonic then generate a third laser beam having a sum-frequency according to 1/λ3=1/λ1+1/λ2=3/λ1 in a process called 'sum-frequency generation' (SFG)

Methodology Applied
Scientific EffectSum-frequency generation:

Implementation Method 4

the critical phase matching in SFG leads, however, to a first beam of the two incoming laser beams (e.g., extraordinary polarized wave) running away from the second incoming laser beam (e.g., ordinarily polarized wave) at a so-called 'walk-off' angle

Methodology Applied
Scientific EffectWalk-off effect: Birefringence

Data Source

PatentUS8553734B2Frequency conversion of laser radiation
Publication Date: 2013.10.08 TRUMPF SCHWEIZ AG
  • US8553734B2 patent drawing
  • US8553734B2 patent drawing

AI summary

A system includes: a first nonlinear crystal arranged to receive to a first laser beam having a first wavelength λ1 and operable to generate, by frequency doubling of the first laser beam, a second laser beam having a second wavelength λ2, in which the second beam propagates collinearly with the first beam; a second nonlinear crystal arranged to receive the first and second laser beams from the first crystal, in which the second crystal is operable to generate, by frequency mixing of the first and second laser beams, a third laser beam having a third wavelength λ3; and one or more lenses between the first and second crystals, in which the one or more lenses are operable to spatially separate the first and second beams. The first and second laser beams propagate at an offset and/or titled with respect to an optical axis in order to cause the spatial separation.