Complementary Lens Cover Geometry Batwing Light Distribution

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Solution Overview

Problem

Conventional lighting systems with batwing-shaped light distribution suffer from significant light reflection off the light transmitting cover, reducing efficiency, as the angle of incidence is too large, leading to a substantial percentage of light being reflected rather than transmitted.

Innovation Solution

The geometry of the lens and cover are made complementary, with the lens having a convex portion and the cover having a concave portion, allowing light to exit at a reduced angle of incidence, thereby increasing transmission efficiency while maintaining a batwing-shaped light distribution.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Illumination intensity

If a conventional lens and cover configuration is used to achieve batwing-shaped light distribution, then the desired light distribution pattern is obtained, but a significant percentage of light is reflected off the cover due to large angle of incidence, reducing system efficiency

Engineering Contradiction:
Improvebatwing-shaped light distributionVSAvoidlight reflection loss
Core Design Contradiction:
Illumination intensityVSLoss of energy

Solution Approach 1:

The patent modifies the geometric parameters of the lens and cover surfaces by introducing complementary convex and concave portions. This changes the angle of incidence parameters at the cover interface, transforming the light path to reduce reflection angles and improve transmission efficiency while preserving the batwing light distribution pattern.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent applies curved surface geometry by incorporating convex portions on the lens and corresponding concave portions on the cover. These curved surfaces work together to redirect light rays at optimized angles, reducing the incidence angle at the cover interface and minimizing reflection losses while maintaining the desired illumination pattern.

Inventive Principle:
Principle #14Spheroidality (Curvature)

2Loss of energy

If the angle of incidence at the cover is reduced to minimize reflection, then light transmission efficiency improves, but the batwing-shaped light distribution may be compromised

Engineering Contradiction:
Improvelight transmission efficiencyVSAvoidbatwing-shaped light distribution
Core Design Contradiction:
Loss of energyVSIllumination intensity

Solution Approach 1:

The patent applies different surface geometries to different regions of the optical system. The lens has convex portions in specific regions that correspond to concave portions on the cover, creating localized optical paths that optimize both transmission efficiency and light distribution pattern in different spatial zones.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

By carefully adjusting the geometric parameters of the convex and concave portions, the patent optimizes the light path angles to simultaneously achieve reduced reflection (improved transmission efficiency) and maintained batwing-shaped light distribution pattern.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration reduces light reflection and increases efficiency by approximately 6.5% in optical efficiency and 4% in cover efficiency compared to prior art, while still providing a batwing-shaped light distribution.

Implementation Method 1

The second surface of the lens includes a convex portion that is convex with respect to the light source. The first surface of the cover includes a convex portion that is convex with respect to the light source and disposed over the convex portion of the second surface of the lens.

Methodology Applied
Scientific EffectRefraction: Refraction

Data Source

PatentUS10274158B2Methods and apparatus for use in association with lighting systems
Publication Date: 2019.04.30 GE LIGHTING SOLUTIONS LLC
  • US10274158B2 patent drawing
  • US10274158B2 patent drawing
  • US10274158B2 patent drawing

AI summary

In some embodiments, a lighting system comprises: a light source; a lens spaced apart from the light source and including a first surface to receive light from the light source, the lens further including a second surface through which at least a portion of the light received by the lens exits; and a cover spaced from the lens and including a first surface to receive at least a portion of the light that exits the lens, the cover further including a second surface through which at least a portion of the light received by the cover exits; the second surface of the lens including a portion convex with respect to the light source; the first surface of the cover including a portion convex with respect to the light source and disposed over the convex portion of the lens. In some embodiments, the second surface of the cover is flat.