Lens Frame Inclination Correction in Optical Projection

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Solution Overview

Problem

The existing optical projection devices face issues with inclination of lens frames relative to the optical axis, leading to image distortion due to misalignment of cam pins and centers of gravity, which complicates movement and increases power consumption.

Innovation Solution

Incorporating a correction portion, such as an urging portion, to counteract the inclination of movable lens frames by urging them in directions intersecting with the optical axis, allowing for improved alignment and reduced distortion, enabling miniaturization and efficient movement.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If the cam pin is positioned far from the center of gravity to enable independent movement of lens frames, then the lens frames can be moved independently, but the lens frame becomes inclined relative to the optical axis causing image distortion

Engineering Contradiction:
ImproveIndependent movement of lens framesVSAvoidAlignment of lens frame with optical axis
Core Design Contradiction:
Ease of operationVSManufacturing precision

Solution Approach 1:

The patent introduces a correction portion as an intermediary element between the cam pin mechanism and the lens frame. This correction portion receives the lens frame and applies corrective force to prevent inclination, thereby mediating between the independent movement requirement and the alignment precision requirement

Inventive Principle:
Principle #24Intermediary (Mediator)

2Ease of operation

If the cam pin and center of gravity are spaced apart to enable lens frame movement, then the lens frame can be moved, but the operational force increases and movement becomes less smooth

Engineering Contradiction:
ImproveMovement of lens frameVSAvoidOperational force for moving lens frame
Core Design Contradiction:
Ease of operationVSForce

Solution Approach 1:

The correction portion functions as a counterbalancing mechanism that offsets the unfavorable moment created by the spaced-apart cam pin and center of gravity. By applying corrective force in the opposite direction, it counteracts the tendency toward inclination and reduces the operational force required for smooth movement

Inventive Principle:
Principle #8Anti-weight (Counterweight)

Data Source

PatentUS10180560B2Optical projection device and projector that corrects the inclination of the movable lens frame with respect to the optical axis
Publication Date: 2019.01.15 SEIKO EPSON CORP
  • US10180560B2 patent drawing
  • US10180560B2 patent drawing
  • US10180560B2 patent drawing

AI summary

A optical projection device that projects an image with excellent image quality while achieving miniaturization is provided. The optical projection device includes a first lens frame holding a first lens group L1 and including a cam pin, a guide barrel including a straight movement groove, a cam barrel including a cam groove, and an urging portion that urges the first lens frame in a direction intersecting with the direction along an optical axis. The cam pin is formed at a position spaced apart from a center of gravity including the first lens frame and members attached to the first lens frame in the direction along the optical axis Ax and the urging portion urges the first lens frame at a position closer than the cam pin with respect to the center of gravity in the direction along the optical axis.