Lens Microstructures for Stray Light Dispersion

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Solution Overview

Problem

Conventional tiny lenses, such as those in smartphone cameras, with high curvature to reduce stray light suffer from poor imaging performance.

Innovation Solution

The lens features microstructures, including recessed or protruded pyramid-shaped elements with matte surfaces, surrounding the optical portion to disperse stray light, thereby maintaining imaging performance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-affected harmful factors

If the lens is designed with high curvature to diminish stray light, then stray light is reduced, but imaging performance deteriorates

Engineering Contradiction:
Improvestray lightVSAvoidimaging performance
Core Design Contradiction:
Object-affected harmful factorsVSManufacturing precision

Solution Approach 1:

The patent applies local quality by creating microstructures only in the optical mechanism portion (molding portion) while keeping the optical portion smooth. This localized treatment allows stray light reduction at the edges without affecting the central imaging quality, resolving the contradiction between stray light reduction and imaging performance.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The lens is segmented into two functional zones: a smooth optical portion for high-quality imaging and a microstructured optical mechanism portion for stray light control. This segmentation allows each zone to optimize its specific function without compromising the other, addressing the contradiction between stray light reduction and imaging performance.

Inventive Principle:
Principle #1Segmentation

2Object-affected harmful factors

If microstructures are added to the lens to disperse stray light, then stray light is diminished, but device complexity increases

Engineering Contradiction:
Improvestray lightVSAvoidlens structure
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

The patent merges the stray light control function directly into the lens molding process by integrating microstructures into the optical mechanism portion. This combines the lens forming and stray light control into a single component and process, reducing device complexity while maintaining stray light reduction effectiveness.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The microstructures in the optical mechanism portion serve dual purposes: they control stray light and are formed as an integral part of the lens molding process. The lens structure itself provides the stray light control function without requiring separate components, reducing overall device complexity.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The microstructures effectively disperse stray light, improving imaging performance and yield rate by distributing light more evenly.

Implementation Method 1

A bottom of the at least one microstructure has a matte surface

Methodology Applied
Scientific EffectDiffuse reflection: Reflection

Implementation Method 2

At least a part of an area of the optical mechanism portion is formed with at least one recessed microstructure

Methodology Applied
Scientific EffectLight scattering: Scattering

Implementation Method 3

plural protruded microstructures which are pyramid-shaped

Methodology Applied
Scientific EffectRefraction: Refraction

Data Source

PatentUS9638838B1Lens having microstructures
Publication Date: 2017.05.02 NEWMAX TECH CO LTD
  • US9638838B1 patent drawing
  • US9638838B1 patent drawing
  • US9638838B1 patent drawing

AI summary

A lens having microstructures has a first face and a second face. The first face has an optical portion at a central portion thereof. An optical mechanism portion is defined around the optical portion. The optical mechanism portion is formed with at least one recessed microstructure whose bottom has a matte surface.